Wilbur Curtis Company GEM-120A Service Manual

Wilbur Curtis Company GEM-120A Service Manual

Satellite brewer
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Model:
● GEM-120A
CAUTION:
Equipment must be
installed to comply
with applicable federal, state,
and local plumbing/electrical
codes.
CAUTION: Follow
this setup procedure
before attempting
to use this unit. Failure to
follow these instructions can
result in injury and/or void of
warranty.
CAUTION: DO NOT
connect the unit to
hot water supply.
The inlet valve is not rated for
hot water.
C
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
W
ilbur
Service Manual – GEM-120A Satellite Brewer
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance should be
performed by an authorized Wilbur Curtis Company Service Technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user serviceable parts
inside.
• Keep hands and other items away from hot areas of the unit during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
INSTALLATION
This Curtis unit is pre-set and ready to go from the factory.
Factory settings for this unit are:
• Brew Temperature = 200°F
• Brew Volume = Set to vessel requirements (1 Gallon).
System Requirements:
• Water Supply 20 – 90 PSI (minimum flow rate of 1 gpm)
• Electrical: See electrical schematic.
SETUP STEPS
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine should be
consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with extremely hard
water, we highly recommend the use of a Curtis approved water filter. For our full line of filters, please log on to
www.wilburcurtis.com. A water filtration system will greatly prolong the life of the unit and enhance the quality and
taste of the product.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so that the unit
can be moved for cleaning.
2. This unit must be installed with adequate backflow protection to comply with applicable federal, state and
local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized, installed
and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of the unit),
the water tank will begin to fill. When the water level in the tank reaches the probe, the heating element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature (factory setting of
200°F). Where applicable, turn on the Universal Control Module (UCM). When the unit reaches operating temperature,
it will display "READY TO BREW".
For the latest specifications and information go to www.wilburcurtis.com
Technical Support: 1-800-995-0417 M-F 5:30am-4:00pm PT
C
C
urtis
ompany
Email: techsupport@wilburcurtis.com
, i
.
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Summary of Contents for Wilbur Curtis Company GEM-120A

  • Page 1 Important Safeguards/Symbols This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance should be performed by an authorized Wilbur Curtis Company Service Technician. • DO NOT immerse the unit in water or any other liquid •...
  • Page 2: Brewing Instructions

    GEMINI 120A UNPACKING All products manufactured by the Wilbur Curtis Company are thoroughly inspected at the factory and are warranted to be free of all defects or faulty workmanship. The Gemini unit is packaged for maximum protection while being shipped. Make sure the shipping carton is not damaged or punctured. Unpack the carton carefully, inspecting the contents for any damage that may have occurred in transit.
  • Page 3: Rough-In Drawing

    GEMINI 120A SETTING THE WC-603-101 BREW TIMER Adjustment of the timer is made on a calibrated dial with a range from 0 to 100. This is a range of 2 to 20 minutes. The front control panel has a brew selector switch marked FULL and 1/2.
  • Page 4: Troubleshooting

    GEMINI 120A TROUBLE SHOOTING PROBLEM: WATER DOES NOT FLOW INTO HEATING TANK POSSIBLE CAUSE SOLUTION 1. Water line turned off or Open the water line and make sure water flows to the brewer. filter clogged up. 2. Water inlet valve coil Turn off brewer.
  • Page 5 GEMINI 120A PROBLEM: WATER IN TANK DOES NOT GET HOT OR WATER TEMPERATURE TOO LOW SOLUTION POSSIBLE CAUSE 10. Defective thermostat Thermostat may be cutting off before the water temperature reaches operating temperature. Do not try to reset the thermostat. Replace it. PROBLEM: WATER NOT FLOWING FROM SPRAYHEAD.
  • Page 6 GEMINI 120A Parts List - 6 -...
  • Page 7 WC-3621 BREW CONE, UNIVERSAL 7 1/8" BLK PLASTIC WC- 603RDS TIMER, BREW SELECTOR 120V GEM-120A (OLDER UNITS) WC- 603-101 TIMER, BREW SELECTOR 120V 2-20 MIN GEM-120A/RU'S (NEWER UNITS) WC- 608 LEVEL CONTROL, WATER 120V WC-2936 SPRAYHEAD, RED (.131 DIA) WC-37278...
  • Page 8 ILLUSTRATED PARTS LIST GEM-3, 5, 8 INDEX PART Nº Nº DESCRIPTION GEM-5 SATELLITE WARMER STAND,115V WC-1201 POWER CORD 6’ 18/3 BLK WC- 114R SWITCH, ROCKER 120V RED GEM 3 SATELLITE SERVER 1½ GAL WC-3307 LID GEMINI SATELLITE WC-5622 LID, SATELLITE PLASTIC GEM3 (OPTIONAL) WC-2102 GAUGE GLASS ASSEMBLY, 8”...
  • Page 9 WIRING DIAGRAM – GEM120A-10 - 9 -...
  • Page 10 WIRING DIAGRAM – GEM120A-63 - 10 -...
  • Page 11 WIRING DIAGRAM – GEM 5 & 8 - 11 -...
  • Page 12 1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing. Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equip- ment in which the component is installed.

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