Table of Contents
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Operation
Maintenance Manual
and
for the
ACS-1200
Air Compressor System
Thunder Scientific Corporation
◆
623 Wyoming Blvd. SE
Albuquerque, New Mexico 87123-3198
◆
◆
Ordering: (800) 872.7728
Tel: (505) 265.8701
FAX: (505) 266.6203
www.thunderscientific.com
Copyright © 2005 by Thunder Scientific Corporation, All Rights Reserved
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Table of Contents
Summary of Contents for Thunder ACS-1200
- Page 1 ACS-1200 Air Compressor System Thunder Scientific Corporation ◆ 623 Wyoming Blvd. SE Albuquerque, New Mexico 87123-3198 ◆ ◆ Ordering: (800) 872.7728 Tel: (505) 265.8701 FAX: (505) 266.6203 www.thunderscientific.com Copyright © 2005 by Thunder Scientific Corporation, All Rights Reserved...
- Page 2 WARNING To ensure the safety of operating personnel, and to avoid damage to this equipment: DO NOT operate this unit without a properly grounded, properly polarized power cord. DO NOT connect this unit to a non-grounded, non-polarized outlet. WARNING HIGH VOLTAGE is used in the operation of this equipment.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..................... 1 SPECIFICATIONS and ENVIRONMENTAL CONDITIONS......1 Specifications..................1 Environmental Conditions..............1 Warranty ....................1 SAFETY GUIDELINES..................2 INSTALLATION ....................2 Unpacking ....................2 Location ....................3 Hose Assembly..................3 Power..................... 3 4.4.1 Extension Cord ..................3 COMPONENTS and CONTROLS.............. -
Page 4: Introduction
INTRODUCTION The ACS-1200 Oil-Less Compressed Air System is designed to be used as the air supply for a Thunder Scientific Model 1200 humidity generator. The ACS-1200 consists of a vibration isolated oil-less rocking piston compressor, membrane style air dryer, and output regulator, all incorporated into a sound muffling cabinet. -
Page 5: Safety Guidelines
Attempting to operate the ACS-1200 with damaged or missing parts or attempting to repair the ACS-1200 with protective cover removed can expose you to moving parts and can result in serious injury. Authorized personnel should perform any repair required. -
Page 6: Hose Assembly
ACS-1200 using appropriate wrenches. Connect hose to fitting. Connect other end of hose to the 1200 humidity generator. Important: 1) The hex fittings on the air outlet of the ACS-1200 and the 1200 humidity generator MUST be held in place with a wrench when tightening the fitting and hose. -
Page 7: Air Compressor
175 psiG. Pressures higher than 175 psi will be indicated by the "popping off" sound of the safety valve. Dimensional Drawing 24.00 Top View 14.00 11.73 Rear View Left View Thunder Scientific Corporation ACS-1200 Air Compressor System Document Number: ACS-1200.DOC - Edition 1 - July 2005... -
Page 8: Component Locations
10. Air Intake Filter (LF1) 5. Pressure Gauge (G1) 11. Air Dryer (AD1) 6. Regulator (REG) Rear View Rear View Left View Front View Thunder Scientific Corporation ACS-1200 Air Compressor System Document Number: ACS-1200.DOC - Edition 1 - July 2005... -
Page 9: General Operation
AC mains outlet of the appropriate voltage, frequency, and current capacity. Apply power to the ACS-1200 using the On/Off power switch. The compressor will start and the outlet pressure gauge will indicate approximately 170 psiG. -
Page 10: Shutdown And Storage Procedures
Follow the steps below to assure correct shutdown and storage between uses: 1. NEVER oil this non-lubricated compressor, as damage will result. 2. For long-term storage of the ACS-1200, disconnect the air hose and apply power allowing the compressor to run "open" for at least five minutes. After five minutes remove power and plug/cap outlet to prevent contaminants from entering. -
Page 11: Schematics
TB-1 TB-4 TB-8 POWER ENRTY COMPRESSOR MODULE (COMP) TB-5 (PEM) TB-3 CIRCULATION TB-6 (CF1) TB-2 PIN1 PIN2 TB-7 HOUR METER 123.4 (HM1) Figure 1-2 Thunder Scientific Corporation ACS-1200 Air Compressor System Document Number: ACS-1200.DOC - Edition 1 - July 2005... -
Page 12: Troubleshooting Guide
Air Products PC1010-P1-3A-20 Fan, Circulation Comair Rotron 028245/MR2B3 Filter Element, Inlet Rietchle Thomas C87713 Filter Element, Outlet Wilkerson FRP-96-729 Filter Element, Interstage Norgren 665-75 Thunder Scientific Corporation ACS-1200 Air Compressor System Document Number: ACS-1200.DOC - Edition 1 - July 2005... - Page 21 Oilless Rocking Piston 2.0 cfm 71R Series Twin Cylinder Compressor High Pressure MODEL 71R545 (TWO STAGE) 175 PSI MAX. PRESSURE, 2.0 CFM OPEN FLOW PRODUCT FEATURES • Oilless operation (mm) (inches) • All wetted aluminum parts treated for corrosion protection from moisture •...