OPERATION AND PARTS MANUAL SlabSaver SERIES MODEL FCG1-6HA CONCRETE SAW (HONDA GX200UQXC9 GASOLINE ENGINE) Revision #1 (03/19/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P/N: 38256...
PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints.
SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,...
SPECIFICATIONS Table 1. FCG1 Concrete Saw Specifications Arbor Size in. (mm) 0.675 In. (15.9 mm) MAX Blade Width in. (mm) 0.375 In. (9.5 mm) Blade Capacity in. (mm) 10 In. (254 mm) Cutting Depth in. (mm)) 3.25 In. (82.6 mm) Nominal Mass* lbs.
DIMENSIONS Side View Front View Figure 1. FCG16HA Concrete Saw Dimensions e l b e t e o i s Table 3. Dimensions i e H t h g e l d y l l u s i a ) d e 7 .
SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and Lethal Exhaust Gases comply with the Safety Messages and Operating Instructions could result in injury to yourself and others.
SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the ON/OFF switch in the OFF ALWAYS wear approved respiratory protection. position, when the saw is not in use. Over Speed Conditions Sight and Hearing hazard NEVER tamper with the factory settings of the engine governor.
■ NEVER use accessories or attachments which are not explosive atmosphere where fumes are present, or near combustible recommended by Multiquip for this equipment. Damage to materials. An explosion or fire could the equipment and/or injury to user may result.
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RULES FOR SAFE OPERATION General Safety Diamond Blade Safety ■ ALWAYS read, understand, and follow procedures in ■ Use appropriate steel centered diamond blades Operator's Manual before attempting to operate equipment. manufactured for use on concrete saws. See further blade information on pages 21 through 23.
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RULES FOR SAFE OPERATION Maintenance Safety Emergencies NEVER lubricate components or attempt service on a ALWAYS know the location of running machine. the nearest fire extinguisher . ALWAYS allow the machine a proper amount of time to cool before servicing.
GENERAL INFORMATION Heavy-duty front and rear axles, polyurethane wheels with Intended Use permanently sealed ball bearings, and solid undercarraige Operate the FCG16HA Saw, tools and components in assembly provide years of reliable use. The FCG16HA accordance with the manufacturer's instructions. Use of any incorporates an innovative PosiLok raise/lower control assembly other tools for stated operation is considered contrary to that provides fingertip control of blade orientation, infinitely...
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NOTES FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10) — PAGE 13...
COMPONENTS 20. Screw Plunger – Line up bottom edge of Depth Stop Rod Figures 3 shows the location of the basic controls or components, on Screw Plunger across from desired depth line mark. for the FCG16HA Concrete Saw. Listed below is a brief explanation of each control or component 21.
BASIC ENGINE Figure 4. Engine Controls and Components Choke Lever – Used in the starting of a cold engine, or in INITIAL SERVICING cold weather conditions. The choke enriches the fuel The engine (Figure 4) must be checked for proper lubrication and mixture.
GUARDS, COVERS AND V-BELTS V-belt Alignment and Tensioning WARNING WARNING WARNING WARNING WARNING This concrete saw is equipped with a premium V-belt that has NEVER operate the saw without blade been aligned and tensioned by factory personnel. The V-belt guards and covers in place. DO NOT must be aligned and tensioned for proper operation of the saw.
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GUARDS, COVERS AND V-BELTS 3. Tighten the adjusting hex screw (4) while holding the engine in place to maintain pulley alignment. (a screwdriver can be used as a lever at the rear belt guard mounting boss to hold the back of the engine while adjusting V-belt tension.) 4.
BLADES SPECIFIC TOOLS TO BE USED Stress Relief Holes (Gullets) – Check the steel core for cracks that may have propagated from the slots and/or This saw is to use tools (blades) as follows: gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
BLADE PLACEMENT r e t l a i i t s i t c r e t l a i t l a t l a t l a / t l , k c i r B , k c , y r r f e r o t...
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BLADE PLACEMENT 4. Diamond Blade - Ensure that the proper diamond blade WARNING WARNING WARNING WARNING WARNING has been selected for the job. Pay close attention to the directional arrows on the blade. The blade's operating directional arrows must point in a "down-cutting" direction Dropping or forcing the to perform correctly.
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BLADE PLACEMENT Cutting Depth Adjustment The FCG16HA Saw is equipped with a Raise/Lower Assembly that is supported by the following components (Figure 13). Figure 14. Raise/Lower Adjustment Wheel WARNING WARNING WARNING WARNING WARNING Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause...
INSPECTION Before Starting Read safety instructions at the beginning of manual. 2. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust. If air filter is dirty, replace Figure 16.
OPERATION OPERATION 1. Ensure the engine Shutdown switch and the engine ON/ OFF switch on the engine are both in the OFF position to avoid accidental starting. CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT attempt to operate the saw until this The Engine Stop Switch serves both as an manual has been read and thoroughly Emergency Engine Shut-Off and as the primary...
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OPERATION 3. Place the engine Shutdown switch (next to the handle lock), and the engine ON/OFF switch on the engine to the "ON" position. Shutting the engine off using this switch confirms that is is functioning properly. Always use the Engine Shutdown Safety Switch located next to the handle lock to shut down the engine.
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OPERATION Stopping the Engine 7. If the engine has started, slowly return the choke lever (Figure 20) to the "OPEN" position. If the engine has not Stopping the engine under normal conditions: started repeat steps 1 through 5. 1. Place the engine throttle lever (Figure 23) in the SLOW 8.
OPERATION Restarting After Intervention If cutting is interrupted where the engine stops or is turned off while the blade is still in the cut: a. Turn engine Shutdown switch (next to the handle lock) to the "OFF" position. b. Raise the blade out of the cut c.
MAINTENANCE 3. Adjust the front pointer so it just touches the side of the See the engine manual supplied with your straight-edge or level. machine for appropriate 4. Remove the straight-edge or level. engine maintenance schedule troubleshooting guide for problems. 5.
MAINTENANCE Engine Oil Change Engine tank & strainer: Drain the used oil while the engine is warm by the following: Clean every year/or 300 hours. Fuel line: Refer to Figure 27. Replace every two years/or as necessary. 1. Place an oil pan or suitable container below the engine drain Spark plug: plug to catch the used oil.
A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.
DECAL LOCATOR DECAL LOCATOR MODEL “BELT DRIVE” SERIAL NO. WARNING California - Proposition 65 Warning WARNING Engine exhaust and some of its byproducts are known to the State of California to cause cancer, birth defects, and other reproductive Always use approved harm.
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DECAL LOCATOR DECAL LOCATOR NO. PART NO. PART NAME QTY. REMARKS 38231 DECAL, SLAB SAVER LARGE 38213 DECAL, MQ LOGO 3.0 X 3-3/4 36099 DECAL, SAFETY CLOTHING ISO BLUE ......1 ..SAFETY ITEM 13118 DECAL, POWDER COATED SERIAL NUMBER PLATE ............1 ..CONTACT PARTS DEPT. 38230 DECAL, SLAB SAVER SMALL 25427...
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GUARDS ASSY. GUARDS ASSY. PAGE 38 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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GUARDS ASSY GUARDS ASSY. PART NO. PART NAME QTY. REMARKS 25387 GUARD, BELT ............1 ..SAFETY ITEM 4196 SCREW, HHC 3/8 - 16 X 0.75 0166 A WASHER, LOCK 3/8 MED 10136 WASHER, FLAT 3/8 SAE 12287 SCREW, THP 1/4 - 20 X 3/4 SS 25430 SHEET, REAR WATER SHIELD ......
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GUIDES ASSY. GUIDES ASSY. PAGE 40 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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GUIDES ASSY. GUIDES ASSY. PART NO. PART NAME QTY. REMARKS 20473 SCREW, HHC 3/8 - 16 X 3 FULL THRD 1456 NUT, HEX FINISH 3/8 - 16 1007 NUT, HEX JAM 3/8 - 16 25449 WHEEL, GUIDE 3.5 OD X .41 ID FCG 10133 NUT, NYLOC 3/8 - 16 25392...
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UNDERCARRIAGE ASSY. UNDER CARRIAGE ASSY. UNDERCARRIAGE ASSEMBLY PAGE 42 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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UNDERCARRIAGE ASSY. UNDER CARRIAGE ASSY. PART NO. PART NAME QTY. REMARKS 25368 BAR, PIVOT SHAFT 25407 WHEEL, 5 X .625 X 1.5 BALL BRG 15028 COLLAR, SET 5/8 DIA 25379 BEARING, 5/8 FLANGE UHMW 9154 SCREW, HHC 3/8 - 16 X 1-3/4 2064 ROD END, 3/8 -24 FEM RH 2199...
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HANDLE & DEPTH ADJUSTER ASSY. HANDLE & DEPTH ADJUSTER ASSY. PART NO. PART NAME QTY. REMARKS 25357 FRAME 25419 HANDLEBAR 15503 KNOB, COMFORT GRIP 4403 KNOB, SHIFT 25448 DEPTH ADJUST DISK 25480 SCREW PLUNGER, 1/4 - 20 X 17/32 25446 ROD, DEPTH STOP 2199 NUT, HEX JAM 3/8 -24...
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ENGINE & BLADE DRIVE ASSY. ENGINE & BLADE DRIVE ASSY. NOTES: SWITCH MOUNTING HARDWARE IS INCLUDED WITH SWITCH. PAGE 46 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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ENGINE & BLADE DRIVE ASSY. ENGINE & BLADE DRIVE ASSY. PART NO. PART NAME QTY. REMARKS 25378 ENGINE, 6.5 HP HONDA GX200UQXC9 (SHOWN) 1 0161 D NUT, HEX FINISH 5/16 - 18 0161 C WASHER, LOCK 5/16 MED 0300 B WASHER, FLAT 5/16 25356 PULLEY, 13V412SH...
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HONDA GX200QXC9 — AIR CLEANER (CYCLONE) ASSY. AIR CLEANER (CYCLONE) ASSY. PAGE 48 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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HONDA GX200QXC9 — AIR CLEANER (CYCLONE) ASSY. AIR CLEANER (CYCLONE) ASSY. PART NO. PART NAME QTY. REMARKS 16271ZE1000 GASKET, ELBOW 17210ZE1505 ELEMENT, AIR CLEANER (DUAL) ......1 ..... INCLUDES ITEMS W/ 17218ZE1821 FILTER (OUTER) 17219733010 GASKET, AIR CLEANER COVER 17230ZE1841 COVER, AIR CLEANER (DUAL) 17232891000 GROMMET, AIR CLEANER 17238ZE7010...
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HONDA GX200QXC9 — CARBURETOR ASSY. CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 16010ZE1812 GASKET SET 16011ZE0005 VALVE SET, FLOAT 16013ZE0005 FLOAT SET 16015ZE0831 CHAMBER SET, FLOAT 16016ZH7W01 SCREW SET 16024ZE1811 SCREW SET, DRAIN 16028ZE0005 SCREW SET B 16044ZE0005 CHOKE SET 16100ZL0V21 CARBURETOR ASSEMBLY (BE64F B) ....1 .....
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HONDA GX200QXC9 — CONTROL ASSY. CONTROL ASSY. PAGE 54 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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HONDA GX200QXC9 — CONTROL ASSY. CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 16500ZH8853 CONTROL ASSEMBLY (CYCLONE) ......1 ..... INCLUDES ITEMS W/ 16551ZL0000 ARM, GOVERNOR 16555ZE1000 ROD, GOVERNOR 16561ZL0000 SPRING, GOVERNOR 16562ZE1020 SPRING, THROTTLE RETURN 16571ZH8020 LEVER, CONTROL 16574ZE1000 SPRING, LEVER 16575ZH8000 WASHER, CONTROL LEVER 16576891000...
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HONDA GX200QXC9 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PART NO. PART NAME QTY. REMARKS 12000ZL0810 CYLINDER ASSEMBLY (OIL ALERT) ....1 ..... INCLUDES ITEMS W/ 15510ZE1033 SWITCH ASSEMBLY, OIL LEVEL 16506ZL0000 GOVERNOR ASSEMBLY 16531ZE1000 SLIDER, GOVERNOR 16541ZE1000 SHAFT, GOVERNOR ARM 90131ZE1000 BOLT, DRAIN PLUG 90451ZE1000...
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HONDA GX200QXC9 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 62 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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HONDA GX200QXC9 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 12204ZE1306 GUIDE, VALVE OS (OPTIONAL) 12205ZE1315 GUIDE, EXHAUST VALVE OS (OPTIONAL) 12210ZL0000 CYLINDER HEAD ...........1 ..... INCLUDES ITEMS W/ 12216ZE5300 CLIP, VALVE GUIDE 12251ZL0003 GASKET, CYLINDER HEAD 12310ZE1841 COVER, HEAD (BREATHER TUBE) 12391ZE1000...
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HONDA GX200QXC9 — FAN COVER ASSY. FAN COVER ASSY. PAGE 64 — FCG16HA SAW • OPERATION AND PARTS MANUAL — REV. #1 (03/19/10)
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HONDA GX200QXC9 — FAN COVER ASSY. FAN COVER ASSY. PART NO. PART NAME QTY. REMARKS 19610ZL0000ZB COVER, FAN *R8* BRIGHT RED 19611ZH8810 PLATE, SIDE (OIL ALERT) 19613ZE1010 CLAMP, CORD 19630ZH8000 SHROUD 32197ZH8003 SUB- HARNESS 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP 36101ZE1010 WIRE, STOP SWITCH 370MM 90013883000 BOLT, FLANGE 6 X12 (CT200)