Volvo S60 Installation Instructions Manual
Accessories - body kit
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- Owner's manual (694 pages) ,
- Wiring diagram (300 pages) ,
- Navigation system owner's manual (88 pages)
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Installation instructions, accessories - Body kit
Installation instructions, accessories - Body kit
Volvo Car Corporation Göteborg, Sweden
Volvo Car Corporation Göteborg, Sweden
S60
S60
© VolvoCar Corporation, 2004 Printed in Sweden
© VolvoCar Corporation, 2004 Printed in Sweden
Section Group Weight(Kg/Pounds) Year
Section Group Weight(Kg/Pounds) Year
8
8
86
86
Replaces issue: 2004 02
Replaces issue: 2004 02
Month
Month
2004 04
2004 04
30664734
30664734
Page 1 of 14
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Summary of Contents for Volvo S60
- Page 1 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Section Group Weight(Kg/Pounds) Year Section Group Weight(Kg/Pounds) Year Month Month 2004 04 2004 04 Replaces issue: 2004 02 Replaces issue: 2004 02 ©...
- Page 2 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Required tools A0000162 A0000163 A0000161 A0000165 A0000214 A0000177 M0000232 M8401177 M8401178 A0000332 © VolvoCar Corporation, 2004 Printed in Sweden ©...
- Page 3 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Any comments on this publication? Please contact your nearest dealer. Thank you! Publication no: MA30664734, Issue: 2004-04 Comments:......................
- Page 4 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden INTRODUCTION Body kit Note! NOTE! Read through the entire text before carrying out any work. During installation the underlay must be kept at a temperature of at least +15°C (60°F).
- Page 5 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Pry off the cover for the towing eyelet in the new spoiler. The cover will be painted separately together with the spoiler.
- Page 6 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden M8401183 Remove the clip at the lower side of the face on the lower section of the front bumper cover.
- Page 7 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Now pull off the entire lower section from the upper section. Place to one side. It will not be reused.
- Page 8 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Bend the centre mounting brackets on the spoiler towards the corresponding mountings on the bumper cover Install the grey clips with a short centre pin from the kit. Press into place.
- Page 9 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Fold down the edge on the lower section of the bumper cover until the mounting clips on one side can be accessed Remove the clips.
- Page 10 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Install the new spoiler where the old lower section was positioned Only press the spoiler into place in the hooks at the rear edge, not into the sides yet.
- Page 11 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Secure the new strap for the cover in the hole in the car body. Press the cover into the spoiler.
- Page 12 Place the panel to one side. M8401228 Clean the tops of the door sills along the car. Wipe dry Clean using isopropanol Volvo P/N 1161721. Wipe dry. M8401229 Illustration A Take a new panel and rubber strips from the kit. Press two new clips into place on the panel.
- Page 13 Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Apply adhesive (Volvo P/N 1161767), at the start of the radius and inwards, to all projections on the vehicle sill. The bead of adhesive must be approximately 4 mm (5/32”) wide.
- Page 14 Installation instructions, accessories - Body kit Installation instructions, accessories - Body kit Volvo Car Corporation Göteborg, Sweden Volvo Car Corporation Göteborg, Sweden Drill through the existing holes in the rear edge of the front wheel arch and through the front end of the panel. Use a 5 mm (3/16”) diameter drill bit Remove any swarf Secure the panel at the rear edge of the front wheel arch.