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TG50 Gyro
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Honda TG50 Gyro Service Manual
Tg50 gyro
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Table Of Contents
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153
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Contents
General Information/Contents
General Safety
Service Rules
Vehicle/Carburetor Identification Number
Frame/Engine Serial Number
Color Code Label
Specifications
Torque Values
Tools Special/Common
Cable and Harness Routing
Noise Emission Control System (USA Only)
Lubrication View
Lubrication/Contents
Service Information
Lubrication Torubleshooting
Oil Pump Removal/Inspection/Installation
Oil Lines/Pump Bleeding
Oil Strainer
Oil Tank Removal/Installation
Transmission Oil
Lubrication Points
Control Cables
Maintenance Contents
Maintenance Schedule
Air Cleaner
Carburetor Idle Speed
Throttle Operation
Oil Control Cable Adjustment
Fuel Filter Screen
Fuel Line
Oil Line
Muffler Decarbonization
Wheels
Brakes
Parking Lock Lever
Rear Brake Lever Free Play
Brake Shoes
Steering Head Bearings
Front/Rear Suspension
Nuts, Bolts, Fasteners
Spark Plug
Headlight Beam Adjustment
Ignition Timing
Cylinder Compression
Fuel System Exploded View
Fuel System/Contents
Engine Cranks but Won't Start
Engine Idles Roughly, Stalls or Runs Poorly
Lean/Rich Mixture
Fuel Filter Cleaning
Fuel Tank Removal
Fuel Tank Installation
Air Cleaner Case Removal/Installation
Throttle Valve Disassembly
Carburetor Removal
Auto Bystarter Inspection
Auto Bystarter Removal
Float Chamber Disassembly
Float Chamber Assembly
Float Level Inspection
Auto Bystarter Installation
Carburetor Installation
Throttle Valve Assembly
Reed Valve Removal/Inspection/Installation
Air Screw Adjustment
Engine Removal/Installation View
Engine Removal/Installation Contents
Engine Removal
Engine Installation
Cylinder Head/Cylinder/Piston Exploded View
Cylinder Head/Cylinder/Piston Contents
Compression too Low, Hard Starting or Poor Performance at Low Speed
Compression too High, Overheating or Knocking
Abnormal Noise/Noise-Piston
Cylinder Head Removal
Cylinder/Piston Removal
Combustion Chamber Decarbonizing
Cylinder Head Warpage Inspection
Cylinder/Piston Inspection
Piston Ring Inspection
Piston/Cylinder Installation
Connecting Rod Inspection
Cylinder Head Installation
Alternator Exploded View
Alternator Contents
Left Crankcase Removal
Left Crankcase Cover Disassembly
Alternator Removal
Alternator Installation
Left Crankcase Cover Assembly
Left Crankcase Cover Installation
Clutch/Transmission Exploded View
Clutch/Transmission Contents
Engine Starts, but Scooter Won't Move
Abnormal Noise
Oil Leaks
Right Crankcase Cover Removal
Right Crankcase Cover Disassembly
Right Crankcase Cover Inspection
Gear/Gearshaft Inspection
Second Clutch Inspection
Low Clutch Outer Inspection
Low Clutch/Drive Plate Removal
Parking Arm Removal
Low Clutch Inspection
Second Clutch Outer Inspection
Oil Pump Gear Removal
Starter Pinion Removal
Parking Arm/Shaft Inspection
Starter Pinion Installation/Inspection
Oil Pump Gear Installation
Parking Arm Installation
Low Clutch/Drive Plate Installation
Right Crankcase Cover Assembly
Right Crankcase Cover Installation
Crankcase/Crankshaft Exploded View
Crankcase/Crankshaft Contents
Abnormal Engine Noise
Crankcase Separation
Crankshaft Removal
Crankshaft Inspection
Crankshaft Installation
Crankcase Assembly
Frame Covers Exploded View
Frame Covers Contents
Front Cover/Head Pipe Covers/Floor Board Removal and Installation
Body Center Cover Removal/Installation
Rear Cover Removal
Rear Cover Installation
Engine Cover Removal/Installation
Steering/Front Wheel/Brake/Suspension Exploded View
Steering/Front Wheel/Brake/Suspension Contents
Steering/Front Wheel/Brake/Suspension Troubleshooting
Handlebar Removal
Handlebar Installation
Parking Lock
Lever Removal/Installation
Cable Replacement
Primary Throttle Cable Replacement
Secondary Throttle Cable Replacement
Rear Brake Cable Replacement
Rear Brake Adjustment
Front Wheel Removal/Inspection
Wheel Rim/Bearing
Front Wheel Disassembly/Assembly
Front Wheel Installation
Front Brake Inspection
Front Brake Disassembly
Front Brake Assembly
Front Suspension Removal
Front Suspension Inspection/Installation
Steering Removal
Ball Race Inspection/Replacement
Bottom Cone Race Inspection/Replacement
Steering Installation
Rear Wheel/Brake Exploded View
Rear Wheel/Brake Contents
Rear Wheel Wobbling
Poor Brake Performance
Rear Wheel Removal/Inspection
With/Without the Wheel Hub Attached
Rear Brake Drum Replacement/Disassembly/Assembly/Installation
Rear Brake Inspection/Disassembly
Rear Shock Absorber/Swing Joint Unit Exploded View
Rear Shock Absorber/Swing Joint Unit Contents
Soft/Hard Suspension
Suspension Noise
Rear Shock Absorber Removal/Disassembly/Inspection
Rear Shock Absorber Assembly
Rear Shock Absorber Installation
Swing Joint Unit Removal
Swing Joint Unit Inspection/Disassembly
Swing Joint Unit Inspection
Swing Joint Unit Assembly
Swing Joint Unit Installation
Electrical Equipment Contents
Charging/Ignition/Starting System Troubleshooting
Battery Removal/Installation
Battery Voltage/Charging
Charging System
Alternator Performance/Resistance Test
Resistor/Regulator/Rectifier Inspection
Ignition System Circuit
Ignition Coil Inspection
Exciter Coil Inspection
Pulse Generator
CDI Unit Inspection
Starting System Circuit
Starter Relay Inspection
Starter Motor Removal
Starter Motor Inspection/Installation
Instruments Removal
Indicator Light Bulb Replacement
Ignition Switch Inspection/Removal
Oil Level Sensor
Oil Level Indicator Inspection
Handlebar Switch
Headlight Bulbs
Brake Light Switch
Tail/Brake Light
Turn Signal Light
Horn
Wiring Diagram
Troubleshooting Contents
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Performance at High Speed
Clutch and Transmission
Poor Handling
Swing Lock
Oil Indicator
Starter Motor
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Table of Contents
Troubleshooting
Steering/front wheel/brake/suspension troubleshooting
94
Charging/ignition/starting system troubleshooting
130
Troubleshooting contents
146
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