LG Packaged Terminal Air Conditioner Service Manual

LG Packaged Terminal Air Conditioner Service Manual

Packaged terminal air conditioner

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Internal Use Only
http://biz.lgservice.com
Packaged Terminal Air Conditioner
SVC MANUAL(Exploded View)
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.

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Summary of Contents for LG Packaged Terminal Air Conditioner

  • Page 1 Internal Use Only http://biz.lgservice.com Packaged Terminal Air Conditioner SVC MANUAL(Exploded View) CAUTION Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
  • Page 2: Table Of Contents

    The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit. 1.1 SPECIFICATIONS LP 12 0 C E M 1 12 34 5 6 7 8 9 Digits 1,2 - LG Packaged Terminal Air Conditioner Digit 6 - Product Type Digits 3,4 - Unit Cooling Capacity C = Air Conditoner...
  • Page 3 ❈ Some of functions are slightly different depending upon models. ❈ The specification may be subject to change without notice for purpose of improvement. - 3 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 4 ❈ Some of functions are slightly different depending upon models. ❈ The specification may be subject to change without notice for purpose of improvement. - 4 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 5: Features And Benefits

    This feature extends the overall life of compressor by preventing the short-cycling of the air-conditioner. When the compressor restarts, LG PTAC is designed to give a minimum of three minutes to have a time of equalizing the refrigerant pressures for optimizing cycling.
  • Page 6 The unit will activate the reverse cycle defrost when the outdoor coil temperature has remained at a cold temperature to form the ice on the coil.This ice will reduce airflow though the coil and will also reduce the efficiency of unit. The LG PTHP will employ an active reverse cycle defrost function to melt the ice off the outdoor coil for insuring room comfort conditions and savings from extended operation.
  • Page 7: Control Locations

    HEAT after the cooling season is over. This odor, caused by fine dust particles on the heater, will disappear quickly. This is harmless. - 7 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 8: Electronic Controls

    • Push Timer to cycle through the settings from 1 Hour ¡ 2 Hours ¡ ... ¡ 12 Hours maximum. - 8 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 9: Additional Controls

    86° F (30.0° C) 54° F (12.2° C) Unit Type Cooling+Electric Heater+Heat Pump Cooling+Electric Heater Heat Pump Only Cooling Only - 9 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 10: Temperature Limiting

    64°F (17.7°C) 86°F (30.0°C) 54°F (12.2°C) 76°F (24.4°C) 66°F (18.9°C) 86°F (30.0°C) 54°F (12.2°C) 74°F (23.3°C) 68°F (20.0°C) 86°F (30.0°C) 54°F (12.2°C) 72°F (22.2°C) - 10 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 11: Energy Saver

    24 Volt-N 24 Volt-L Compressor Heater Reversing Valve High Fan Low Fan GL GH O (Molex Housing Spec 396-07V) - 11 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 12 24 Volt-L Compressor Heater Reversing Valve High Fan Low Fan LO LI GL GH O (Molex Housing Spec 396-09V) - 12 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 13: Disassembly Instructions

    Flip the discharge grille 180°, then reattach the discharge grille to the front grille with 4 screws. - 13 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 14: Control Box

    6. Pull the control box assembly out from the unit. (See Figure 4) 7. Re-install the components by referring to the removal procedure. Figure 4 - 14 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 15: Air Handling Parts

    8. Pull the electric heater towards left for a while and then lift up vertically to disassemble it completely from Air guide. Figure 8 - 15 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 16: Cross Flow Fan

    Figure 12) 5. Remove the axial fan. 6. Re-install the components by referring to the removal procedure. Figure 12 - 16 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 17: Shroud

    4. Disconnect all the leads of capacitor terminals. 5. Re-install the components by referring to the removal procedure, above. Figure 16 - 17 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 18: Power Cord

    The wires should also be pressed a little downwards to prevent touching it to the display pcb. Figure 18 - 18 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 19: Refrigeration Cycle

    2. Remove the capillary tube. 3. Re-install the components by referring to notes. - 19 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 20 Open valve C. Discharge the line at the manifold connection. 5) The system is now ready for final charging. - 20 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 21 Figure 16 A-Pulling Vacuum Figure 16 B-Charging - 21 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 22: Installation

    4) Insulation strip prevents the exhaust air from re-entering from either side of condenser space which may decrease Rear the cooling efficiency of condenser. - 22 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 23: Wallsleeve Installation

    Unit location, electrical connection locations, and wall openings of the proper dimensions are essential to avoid the necessity of rework, fillers, - 23 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 24: Preparation Of Front Grille

    Preparation of the Wall Case for All Types of temperature control. Construction As shipped, the LG wall sleeve is ready for installation. Care should be taken in location of electrical supply entry Do not remove the stiffener from inside the wall case or the...
  • Page 25 - 25 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 26 - 26 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 27: Unit Installation

    4. Reinstall the front grille by hooking the top over the unit top, then pushing it in at the bottom. (See Figure 20) Figure 20 - 27 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 28: Electrical Requirements

    National Electrical Code and local codes and ordinances. NOTE: DO NOT USE AN EXTENSION CORD on 208, 230, and 208/230 Volt units. - 28 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 29: Field Installed Accessories

    Figure 23 - New Door Installation Figure 21 - Remove Front Door Hinge Pins (Each Side) Brackets (Each Side) Front - 29 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 30 Important Note: The unit OFF switch does not disconnect all electrical power to this unit. - 30 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 31 10. Place the top cover assembly back into the unit. coming out of the inlet of the spraying tube. Figure 30 - 31 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 32 33 Figure 32 - 32 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 33 The unit OFF switch does not disconnect all electrical power corresonding holes in the architectural grille. to this unit. - 33 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 34 See Figure 35 for components of the drain kit. - 34 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 35 Slide the chassis into the wall sleeve until the chassis flanges - 35 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 36 Checklist The following is an abbreviated guide to leveling leg installation. Refer to appropriate areas for more detailed information. - 36 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 37 1. Two leveling legs are supplied in each kit. 2. One kit is required per unit. 3. Fout mounting screws are provided in each kit. - 37 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 38 12. Insert the wire tie into the 1/4-inch diameter hole located just above the incoming power opening. Tie all wires together securely with the wire tie. See Figure 46. - 38 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 39 8. Install the junction box cover plate. 9. Reinstall the control panel assembly. Back of Control Panel - 39 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 40 Control Panel The unit OFF switch does not disconnect all electrical power to this unit. Fuse Holder Knockouts under panel - 40 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 41 Wire nut the other end to black subbase wire leading to Fuseholder RD-9 receptacle. (Figure 51) Green Field Connection Black Wiring - 41 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 42 Figure 51—Standard Escutcheon HEAT HEAT E/SAVE E/SAVE F1 LOW HIGH HIGH F2 HIGH COOL COOL TIMER TIMER TEMP/TIME MODE TIMER - 42 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 43 Attach skirting with four sheet metal screws provided with kit. (Figure 57, Location E, next page) 7. Wire subbase for appropriate voltage (Figure 59, next page). - 43 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 44 Figure 60 - NEMA Plug Configurations Voltage Unit Plug Subbase Receptacle 2-13/16" Cover (71 mm) Wiring Access Subbase Box Assy Low Voltage Compartment - 44 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 45: Ferformance Data

    Indoor CFM (W et) @0.3ESP (Hi) Indoor CFM (W et) @0.3ESP (Lo) Indoor CFM (Dry) @0.3ESP (Hi) Indoor CFM (Dry) @0.3ESP (Lo) - 45 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 46 1100 1060 1095 1055 1075 1020 1025 1020 1040 1030 1046 1020 1050 1020 1045 1010 1035 1000 1020 - 46 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 47 1290 1030 1185 1310 1035 1195 1320 1030 1200 1320 1030 1195 1315 1020 1180 1305 1010 1160 1280 - 47 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 48 Indoor Coil ( ∆ T) Bulb Bulb Rating Btu/h 7300 7600 9300 9600 12300 12600 14300 14600 Rating CFM - 48 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 49 Model Model Model Model Temperature LP070HE* LP090HE* LP120HE* LP150HE* Amperage Amperage Amperage Amperage Min Max Min Max Rating Ampere - 49 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 50: Outside Dimensions

    LIQUID LIQUID OUTLET PRESSURE DROP (LIQUID REFRIGERANT) HIGH PRESSURE VAPOR LIQUID PEFRIGERANT CAPILLARY TUBE LOW PRESSURE VAPOR Figure 60 - 50 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 51: Troubleshooting Guide

    Satisfactory operation with temperature difference of Repair clogging in inlet & outlet air 44.6~50˚ F refrigeration circuit. (7~10˚ C) - 51 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 52 Regular but fails to start Irregular motor insulation ( ) Replacement of compressor (locking of rotor, metal) Replacement of compressor (Motor damaged) - 52 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 53 If the motor hums or noise appears to be internal while running, replace motor. —53— - 53 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 54: Room Air Conditioner Voltage Limits

    ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING MINIMUM MAXIMUM 208/230V 187V 253V - 54 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 55 If the blower or fan is hitting air guide, rearrange the air handling parts. Copper tubing Carefully rearrange tubing not to contact, compressor, shroud, and barrier. - 55 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 56: Schematic Diagram

    7. SCHEMATIC DIAGRAM MECHANICAL P/NO:3850A20594J CN-TRANS CN-EXT CN-COMP CN-N CN-L CN-IDAT CN-IDPT CN-EXTN(N) CN-IDF CN-ODF RY-HEST1 RY-OFD - 56 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 57: Exploded View

    330870 152302 268711 238310 149410 135511 135800 (Internal OLP type 237200 compressrs) 249941A W0CZZB 264110 W6640 W0CZZA 147910 550140 - 57 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 58 330870 152302 268711 238310 149410 135511 135800 (Internal OLP type 237200 compressrs) 249941A W0CZZB 264110 W6640 W0CZZA 147910 550140 - 58 - Copyright ©2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 59 JULY, 2008 P/NO : 3828A20308L...

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