Newmac WG-100 Installation, Operating And Service Manual

Wood-coal furnace, wood-coal-electric, wood furnace, wood-electric furnace

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All installations must be made in accordance with local and
provincial or state codes which may differ from the manual.
HEAD OFFICE
MARKETING / PRODUCTION
Newmac Mfg. Inc.
208 LANCASTER CRESCENT
P.O. BOX 9, DEBERT
NOVA SCOTIA, BOM 1G0
PHONE: 902-662-3840
FAX:
EMAIL: newmac@newmacfurnaces.com
Subject to change without notice
Installation, OPERATING
SERVICE MANUAL
WOOD-COAL FURNACE WG-100
WOOD-COAL-ELECTRIC WG-100E
WOOD FURNACE WB-100
WOOD-ELECTRIC FURNACE WB-100E
902-662-2581
Notice TO HOMEOWNER:
READ THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
and
WAREHOUSE
Newmac Mfg. Inc.
430 SPRINGBANK AVE., SOUTH
WOODSTOCK, ONTARIO
PHONE: 519-539-6147
FAX:
HOMEPAGE: newmacfurnaces.com
2210058 Revised February 2010
N4V 1B2
519-539-0048
Printed: _______________

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Summary of Contents for Newmac WG-100

  • Page 1 INSTALLATION, OPERATING SERVICE MANUAL WOOD-COAL FURNACE WG-100 WOOD-COAL-ELECTRIC WG-100E WOOD FURNACE WB-100 WOOD-ELECTRIC FURNACE WB-100E All installations must be made in accordance with local and provincial or state codes which may differ from the manual. HEAD OFFICE WAREHOUSE MARKETING / PRODUCTION Newmac Mfg.
  • Page 2 Model WB-100 – furnace with brick liner. Model WG-100 – furnace with brick liner and cast iron grates. The Model WB-100 and WG-100 has the furnace in one package and the firebrick in another package. Package Contents: #1 Heat exchanger with all panels installed, blower with motor, belt and pulleys installed, filters installed, draft fan c/w thermostat, and instruction booklet in blower compartment.
  • Page 3 UL103 (US), or a masonry chimney conforming to the requirements of provincial regulations or, in the absence of such regulations, to the requirements of the National Building Code of Canada. Newmac recommends an 8” round or 8” square chimney flue (inside dimension), however, this may be reduced to a 7” providing there is enough draft at the appliance to operate as designed.
  • Page 4: Burning Wood Operating Instructions

    BURNING WOOD OPERATING INSTRUCTIONS When installation is complete, close the supply switch and turn the thermostat above room temperature. Check to make sure the forced draft fan above the fire door is operating when the thermostat is set above room temperature. The draft fan should be off when thermostat is set below room temperature.
  • Page 5 proper procedure is established and followed, coal burning becomes a reasonably simple process with the benefits of long burn times and evenness of output over the entire length of burn. STARTING UP A NEW FIRE The flue draft must be -0.05” W.C. to allow combustion gases to flow freely out the chimney. Turn the solid fuel thermostat up to a setting well above the room temperature to start the draft fan.
  • Page 6 SAFETY Whenever a loading door is opened, it always should be cracked slightly before fully opening to allow oxygen to enter and burn any combustible gases that are present. Failure to do this could result in sudden ignition of the unburned gases when the door is opened. A furnace never should be filled with excess coal so that the flue gas exit is in anyway blocked or impeded.
  • Page 7 NOTICE IMPORTANT:  This furnace must be installed according to CSA Standard B365 “Installation Code for Solid-Fuel Burning Appliances and Equipment”.  The solid fuel side of this furnace is designed to burn wood only, unless equipped with grates thus allowing the burning of coal.
  • Page 8 Diagram #1 - WB100 Firebox Installation Procedure INSTALLING BRICK Place brick lock in furnace brick lock hooks With brick lock in place, raise rear of brick lock by placing two (2) bricks on end to support rear of brick lock (WG100). WB100 place two (2) brick on end and one (1) brick on side.
  • Page 9 Diagram #7 – Combustion Air Flow Combustion Air Flow Combustion Air Flow Model WB100 Model WG100...
  • Page 10 Diagram #3 - Newmac WB100, WB100E Furnace Wiring (when equipped with R8222A Relay or equivalent Diagram #4 - Newmac WG100, WG100E Furnace Wiring (when equipped with R8285 Switching Relay Transformer, also for WB100)
  • Page 11 Diagram #5 - Newmac WB100 Furnace Control Locations Fan Control Set Points: FAN ON: 140 FAN OFF: 100 Diagram #6 - Newmac WG100 Furnace Control Locations Fan Control Set Points: FAN ON: 140 FAN OFF: 100...
  • Page 16 WB100/WB100E PHYSICAL WIRE LOCATION...
  • Page 17 WG100/WG100E Physical Wire Location...
  • Page 18 PREPARATION OF WOOD Once I have my wood at home, how do I prepare it for burning? The wood must be cut to length to suit the firebox of the stove, furnace, or fireplace in which it is to be burned.
  • Page 19 The preceding is an excerpt from a document prepared by the Nova Scotia Energy Council and the Nova Scotia Research Foundation Corporation. CREOSOTE AND CHIMNEY FIRES Wood combustion is never perfectly complete. Wood smoke almost always contains some unburned gases and a fog of unburned tar-like liquids. Some of these materials will condense out of the flue gases onto any surface which is not too hot.
  • Page 20 and double barrel stoves) are more likely to have chimney creosote problems precisely because they do such a good job extracting heat from the flue gases. Generally creosote is inevitable and must be lived with. Any kind of chimney deposit decreases the system’s heating efficiency.
  • Page 21 The NEWMAC COMBINATION OIL AND WOOD FURNACE toasts the wood to charcoal and the charcoal burns to dust leaving a minute amount of residue. From the above heat values, it can be seen that a cord or Hickory wood is equivalent to $ 248.22 (@ 30.0 cents litre) worth of oil, over twice as much as you would...
  • Page 22 MAINTENANCE AND OPERATING BULLETIN Regarding Multifuel and Solid Fuel Burning Heating Units The following are some suggestions with reference to the above MAINTENANCE: In addition to periodic cleaning, it is most important that the unit be cleaned thoroughly at the end of each heating season.
  • Page 23 INSTALLATION INSTRUCTIONS Models E10, E15, E20, E25 Electric Heating Section For Solid Fuel/Electric Furnace Model WB100E & WG100E GENERAL It is the responsibility of the consignee of the unit to examine the package for damage and, if found, to note the same on the Carriers Bill of Lading.
  • Page 26 HEATING UNIT “LIMITED” WARRANTY Subject to the following provisions Newmac Mfg. Inc. (Newmac) warrants the heating unit, to the original owner, under normal use and repair, against defects in workmanship and materials, for a period of one calendar year from the date or original installation.

This manual is also suitable for:

Wg-100eWb-100Wb-100e

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