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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: LA-5 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-46E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 US/CND ORIGINAL MANUAL ISSUE DATE: 6/2007 : UPDATED ITEM REVISION DATE SUBJECT 6/2007 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model LA-5 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-46E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 LCD PROJECTION TELEVISION 9-883-754-02...
, DM BRAVIA Internet Video Link Ready and “PS3” are trademarks Macintosh is a trademark licensed to Apple Computer, Inc., or registered marks of Sony Corporation and/or registered in the U.S.A and other countries. Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice.
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KDF-46E3000/50E3000 Television system American TV standard, NTSC ATSC Compliant 8VSB, ATSC (8VSB terrestrial) ANSI/SCTE 07 2000, QAM on cable Channel coverage Terrestrial 2-69/ Cable TV: 1-125 (analog) Terrestrial 2-69/ Cable TV: 1-135 (digital) Screen Size (measured diagonally) KDF-46E300 - approximately 46 inches...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDF-46E3000/50E3000 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDF-46E3000/50E3000 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER/STANDBY fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDF-46E3000/50E3000 RELEASING THE POWER/STANDBY LED FLASH Unplug the power cord from the outlet to temporarily stop the POWER/STANDBY lamp from fl ashing. Self-Diagnostic Screen Display For failures that are diffi cult to reproduce, or accompany occasional power off and/or picture mute, the Self-Diagnostic screen display is useful to specify the cause.
KDF-46E3000/50E3000 SECTION 1: DISASSEMBLY 1-1. OVERVIEW TOOLS NEEDED Long Phillips Screwdriver Needle Nose Pliers Small Flathead Screwdriver or Jewelers Screwdriver The connectors in this chassis have been redesigned to ensure they are securely fasten to the boards. Please review the illustra- tions below.
KDF-46E3000/50E3000 1-2. LAMP REMOVAL For detailed instructions, refer to “Replacing the Lamp” in the Appendix section of this manual Remove the Lamp Door and the Lamp Cover. Disconnect the Lamp Block Assembly by pulling it out of the Power Supply.
KDF-46E3000/50E3000 1-3. POWER SUPPLY (BALLAST UNIT) REMOVAL Remove 1 screw (+BVTP2 4x16) from the Power Supply (Ballast Unit Lead Cover) Slide out the Ballast Bracket. Release the connector wire from the Bracket Rotate the Bracket. Disconnect 2 connectors Remove 1 screw (+BVTP 3x12 TYPE2 IT-3) from the Power Supply (Ballast Unit)
KDF-46E3000/50E3000 1-4. HAE BOARD REMOVAL Remove 2 screws for 46” model, 3 screws for 50” model, +BVTP2 4x16 Disconnect a connector from HAE board Remove 2 screws for HAE board removal, +BVTP 3x12 TYPE2 HAE Board Side Control Bracket 1-5. HCE BOARD REMOVAL Remove 2 screws for 46”...
KDF-46E3000/50E3000 1-6. ORNAMENTAL COVER, SCREEN FRAME, AND LIGHT GUIDE REMOVAL All of the components of this model can be reached by removing the Screen Frame Assembly from the Rear Cover. Remove the Side Control Bracket and the Side Terminal Bracket before proceeding. (See 1-4. HAE Board Removal and 1-5.
KDF-46E3000/50E3000 1-7. DIFFUSION PLATES AND SCREEN FRAME REMOVAL Caution: When replacing the Diffusion Plates be sure to remove any dust particles. Remove 5 screws(Top Holder), 6 screws(Bottom Holder) and 3 screws from each side holders, total 17 screws, +BVTP2 4x16...
KDF-46E3000/50E3000 1-8. SEPARATOR, SPEAKER, AND HBE BOARD REMOVAL Remove 9 screws from Separator, +BVTP2 4x16 Release connector wires from hook Disconnect joint connectors from HB board Disconnect joint connectors from Speakers Lift tabs and slide out Separator unit. Remove 4 screws from speakers, +BWTP2 4x16...
KDF-46E3000/50E3000 1-9. LAMP DUCT REMOVAL Remove 3 screws, +BVTP 3x10 TYPE2 IT-3, connecting the Lamp Duct to the Rear Cover (from the bottom of the Lamp Duct) Disconnect 4 connector joints (not shown) Remove Duct unit from rear cabinet. Slide out Fuse unit from Lamp Duct, locating it inside of the duct.
KDF-46E3000/50E3000 1-10. OPTICAL UNIT BLOCK REMOVAL Caution: When replacing the Optics Unit Block Assembly be sure to remove any dust particles. Remove 2 screws, +PSW M4x12 Note: The connectors are not included with the optical block assembly. Optical Unit Block...
KDF-46E3000/50E3000 1-11. CHASSIS REMOVAL Caution: When replacing any part of the chassis be sure to remove any dust particles and clean the mirror. Disconnect 9 connectors from G board Disconnect a lead wire connector from B board Disconnect 2 connectors from B board...
KDF-46E3000/50E3000 1-12. MIRROR REPLACEMENT CAUTION Replace mirror by laying fl at and face-up position. Holder screws should be tighten from center to outer screw positions. KDF-46E3000/50E3000...
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KDF-46E3000/50E3000 OVERALL ASSEMBLY Install 3P Fan Connector Dress 3P Fan Connector to from Optical Block to clips on TOP BRACKET, HARNESS ASSY OPT(E) as shown After installing Optical Block route HARNESS ASSY into clips behind TOP BRACKET, OPT (E) Dress 15P Connector...
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KDF-46E3000/50E3000 OVERALL ASSEMBLY (CONTINUED) Install Ferrite Clamp (146908911) to HARNESS ASSY as shown. Dress 8P connector from [BE] to clips on Main Brkt. RED Tape should line up with clips. This connector Dress 8P connector to clip should be on top of LVDS Connector...
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KDF-46E3000/50E3000 SPEAKER ASSEMBLY Dress 4P Speaker and 9P HAE connector to wire holders on Separator Blk Assy Connect 4P Speaker and 9P HAE connector as shown . KDF-46E3000/50E3000...
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KDF-46E3000/50E3000 OPTICAL BLOCK ASSEMBLY 191003656 Harness Assy Dress 191003656 to (3) Wire Holders on CE Block 183411811 LVDS Dress to (2) wire Connector Assy holders as shown Dress to (3) Wire Holders on CE Block 191003666 CONN ASSY, 8P 200 Place wire into channel in Optical Blk.
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KDF-46E3000/50E3000 DUCT BLOCK ASSEMBLY Route Duct Blk Fan [T] Board toward [T] as shown 5P Connector should be under 2P Connector 191003517 191002827 191003664 Use Caution when installing Duct block that 5P CONN ASSY 3P, SMR CONNECTOR ASSY 2P CONN ASSY, 5P SMR 60...
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KDF-46E3000/50E3000 DUCT BLOCK ASSEMBLY (CONTINUED) Install Ballast Power in Clip on bottom of Duct Block. Install Ballast Power to Clip and secure with Himelon Route 3P Fan and 3P Wire should be routed with RED tape in this position Tape 20 X 40. Tape should be centered between clips [S] connector to clip on top of Duct Blk.
KDF-46E3000/50E3000 CHASSIS ASSEMBLY 191003511 WIRE ASSY, FASTON TERMINAL 191003507 Before Installing [G] Board it may be necessar After installing Fan Secure wire with 20 X bend tab slightly in order to properly install [G] b 40 Himelon Tape as shown.
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KDF-46E3000/50E3000 HCE BLOCK ASSEMBLY Dress to wire holder installed on HCE Board. HARNESS ASSY MUST BE INSTALLED BEFORE PUTTING INTO HC BRACKET Ensure connector is routed so that it does not go 191003665 above red line shown above. HARNESS ASSY Install on [U] board as shown.
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KDF-46E3000/50E3000 SEPARATOR BLOCK ASSEMBLY Dress Speaker Wire to clips on Separator before 191003661 Route 9P and Speaker installing. Black tape should be inside of clips. CONN ASSY, 9P ZHR 860 Wire as shown. 9P [HBE] should be under speaker wire...
KDF-46E3000/50E3000 SECTION 2: CIRCUIT ADJUSTMENTS 2-1. USING THE REMOTE COMMANDER 2-3. VIEWING THE SERVICE MENUS FOR ELECTRICAL ADJUSTMENTS Use the Remote Commander to view the BE and Digital service menus options. To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus and categories.
WIDE ZOON 480I Menu 2-4-1. CHANGING SERVICE DATA NAME: KDF-46E3000 SN: 00000000 The service data values have been selected to provide the best possible viewing performance. Although some of the data values are adjustable, the adjustments are very sensative and changing them may reduce the picture quality of the set.
2. Press the following buttons on the Remote Commander within a 5. Press the buttons on the Remote Commander to select the second of each other: Contact Sony option, and then press the button. Channel 5 Volume + POWER .
KDF-46E3000/50E3000 2-9. RESETTING TO FACTORY DEFAULTS Use the following instructions to restore the User Controls and Channel Memory settings to the preset factory conditions. 1. While holding down the on the Remote Commander, press the POWER button on the Front Panel of the set.
KDF-46E3000/50E3000 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION B-BLOCK OPTICAL UNIT BLOCK (Includes the C Board) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KDF-46E3000/50E3000 Terminal name of semiconductors in silk screen printed circuit ( REFERENCE INFORMATION Circuit Device Printed symbol Terminal name Collector RESISTOR Transistor Base Emitter : RN METAL FILM : RC SOLID Collector Transistor : FPRD NONFLAMMABLE CARBON Emitter Base : FUSE NONFLAMMABLE FUSIBLE...
KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (9 OF 12) D3.3V I O P O W E R 3 . 3 V P I N ( e . g . G P I O ) D2.5V — FB7205 XILLEON242 GROUND BALLS D1.0V CORE_1.0V...
See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) REF. NO. PART NO.
See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-2. CHASSIS AND OPTICAL BLOCK ASSEMBLY Caution:...
See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-3. CONNECTORS REF. NO.
KDF-46E3000/50E3000 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they RESISTORS NOTE: The components identifi ed by shading are seldom required for routine service. Expect some delay • All resistors are in ohms mark are critical for safety. Replace only when ordering these components.
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KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-46E3000/50E3000 G HAE HBE REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6885 1-216-797-11 METAL CHIP 1/10W RESISTOR R6886 1-216-864-11 SHORT CHIP R100 1-218-831-11 METAL CHIP 0.50% 1/10W R6887 1-216-837-11 METAL CHIP 1/10W R101 1-218-839-11 METAL CHIP 0.50% 1/10W...
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KDF-46E3000/50E3000 HBE HCE SE REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR RESISTOR R110 1-216-823-11 METAL CHIP 1.5K 1/10W R180 1-216-849-11 METAL CHIP 220K 1/10W R113 1-216-805-11 METAL CHIP 1/10W R181 1-216-849-11 METAL CHIP 220K...
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KDF-46E3000/50E3000 SE TE U REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR C2053 1-162-959-11 CERAMIC CHIP 330pF C2054 1-100-911-11 CERAMIC CHIP 4.7μF R161 1-216-801-11 METAL CHIP 1/10W C2055 1-100-905-11 CERAMIC CHIP 0.001μF 10% R162 1-216-801-11...
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KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
Wait at least 30 minutes after unplugging the Sony recommends that you replace the lamp (1) after approximately 8,000 hours of use; (2) when power cord to allow the lamp to cool down before replacing it.
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KDF-46E3000/50E3000 Remove the lamp door. Holding the door knob, press the door lever • If the lamp is not securely reattached, the self- toward the door knob in the direction the diagnostic function may be triggered and the POWER arrow is pointing. Then, pull the lamp door LED blinks six times (see page 19).
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TV. • Consult your Sony dealer for a Sony XL-2500 replacement lamp. • Take great care when replacing the lamp or plugging in/unplugging the connecting cords.
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.