Sony KDF-46E3000 Service Manual
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME
KDF-46E3000
KDF-50E3000
ORIGINAL MANUAL ISSUE DATE: 6/2007
: UPDATED ITEM
REVISION DATE
SUBJECT
6/2007
No revisions or updates are applicable at this time.
8/2007
Updated Disassembly Section 1-6. Replaced Page 14.
9-883-754-02
REMOTE COMMANDER
RM-YD016
RM-YD016
LCD PROJECTION TELEVISION
LA-5
DESTINATION
US/CND
US/CND
CHASSIS

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Summary of Contents for Sony KDF-46E3000

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: LA-5 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-46E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 US/CND ORIGINAL MANUAL ISSUE DATE: 6/2007 : UPDATED ITEM REVISION DATE SUBJECT 6/2007 No revisions or updates are applicable at this time.
  • Page 2 Self Diagnosis Supported model LA-5 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-46E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 US/CND KDF-50E3000 RM-YD016 LCD PROJECTION TELEVISION 9-883-754-02...
  • Page 3: Table Of Contents

    KDF-46E3000/50E3000 TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 SECTION 3: DIAGRAMS ..............36 3-1. Circuit Boards Location ............36 Warnings and Cautions ..............6 Safety Check-Out ................7 3-2. Printed Wiring Boards and Schematic Diagrams Information ......... 36 Self-Diagnostic Function ..............
  • Page 4: Specifi Cations

    , DM BRAVIA Internet Video Link Ready and “PS3” are trademarks Macintosh is a trademark licensed to Apple Computer, Inc., or registered marks of Sony Corporation and/or registered in the U.S.A and other countries. Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice.
  • Page 5 KDF-46E3000/50E3000 Television system American TV standard, NTSC ATSC Compliant 8VSB, ATSC (8VSB terrestrial) ANSI/SCTE 07 2000, QAM on cable Channel coverage Terrestrial 2-69/ Cable TV: 1-125 (analog) Terrestrial 2-69/ Cable TV: 1-135 (digital) Screen Size (measured diagonally) KDF-46E300 - approximately 46 inches...
  • Page 6: Warnings And Cautions

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
  • Page 7: Safety Check-Out

    KDF-46E3000/50E3000 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
  • Page 8: Self-Diagnostic Function

    KDF-46E3000/50E3000 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER/STANDBY fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 9 KDF-46E3000/50E3000 RELEASING THE POWER/STANDBY LED FLASH Unplug the power cord from the outlet to temporarily stop the POWER/STANDBY lamp from fl ashing. Self-Diagnostic Screen Display For failures that are diffi cult to reproduce, or accompany occasional power off and/or picture mute, the Self-Diagnostic screen display is useful to specify the cause.
  • Page 10: Section 1: Disassembly

    KDF-46E3000/50E3000 SECTION 1: DISASSEMBLY 1-1. OVERVIEW TOOLS NEEDED Long Phillips Screwdriver Needle Nose Pliers Small Flathead Screwdriver or Jewelers Screwdriver The connectors in this chassis have been redesigned to ensure they are securely fasten to the boards. Please review the illustra- tions below.
  • Page 11: Lamp Removal

    KDF-46E3000/50E3000 1-2. LAMP REMOVAL For detailed instructions, refer to “Replacing the Lamp” in the Appendix section of this manual Remove the Lamp Door and the Lamp Cover. Disconnect the Lamp Block Assembly by pulling it out of the Power Supply.
  • Page 12: Power Supply (Ballast Unit) Removal

    KDF-46E3000/50E3000 1-3. POWER SUPPLY (BALLAST UNIT) REMOVAL Remove 1 screw (+BVTP2 4x16) from the Power Supply (Ballast Unit Lead Cover) Slide out the Ballast Bracket. Release the connector wire from the Bracket Rotate the Bracket. Disconnect 2 connectors Remove 1 screw (+BVTP 3x12 TYPE2 IT-3) from the Power Supply (Ballast Unit)
  • Page 13: Hae Board Removal

    KDF-46E3000/50E3000 1-4. HAE BOARD REMOVAL Remove 2 screws for 46” model, 3 screws for 50” model, +BVTP2 4x16 Disconnect a connector from HAE board Remove 2 screws for HAE board removal, +BVTP 3x12 TYPE2 HAE Board Side Control Bracket 1-5. HCE BOARD REMOVAL Remove 2 screws for 46”...
  • Page 14: Ornamental Cover, Screen Frame, And Light Guide Removal

    KDF-46E3000/50E3000 1-6. ORNAMENTAL COVER, SCREEN FRAME, AND LIGHT GUIDE REMOVAL All of the components of this model can be reached by removing the Screen Frame Assembly from the Rear Cover. Remove the Side Control Bracket and the Side Terminal Bracket before proceeding. (See 1-4. HAE Board Removal and 1-5.
  • Page 15: Diffusion Plates And Screen Frame Removal

    KDF-46E3000/50E3000 1-7. DIFFUSION PLATES AND SCREEN FRAME REMOVAL Caution: When replacing the Diffusion Plates be sure to remove any dust particles. Remove 5 screws(Top Holder), 6 screws(Bottom Holder) and 3 screws from each side holders, total 17 screws, +BVTP2 4x16...
  • Page 16: Separator, Speaker, And Hbe Board Removal

    KDF-46E3000/50E3000 1-8. SEPARATOR, SPEAKER, AND HBE BOARD REMOVAL Remove 9 screws from Separator, +BVTP2 4x16 Release connector wires from hook Disconnect joint connectors from HB board Disconnect joint connectors from Speakers Lift tabs and slide out Separator unit. Remove 4 screws from speakers, +BWTP2 4x16...
  • Page 17: Lamp Duct Removal

    KDF-46E3000/50E3000 1-9. LAMP DUCT REMOVAL Remove 3 screws, +BVTP 3x10 TYPE2 IT-3, connecting the Lamp Duct to the Rear Cover (from the bottom of the Lamp Duct) Disconnect 4 connector joints (not shown) Remove Duct unit from rear cabinet. Slide out Fuse unit from Lamp Duct, locating it inside of the duct.
  • Page 18: Optical Unit Block Removal

    KDF-46E3000/50E3000 1-10. OPTICAL UNIT BLOCK REMOVAL Caution: When replacing the Optics Unit Block Assembly be sure to remove any dust particles. Remove 2 screws, +PSW M4x12 Note: The connectors are not included with the optical block assembly. Optical Unit Block...
  • Page 19: Chassis Removal

    KDF-46E3000/50E3000 1-11. CHASSIS REMOVAL Caution: When replacing any part of the chassis be sure to remove any dust particles and clean the mirror. Disconnect 9 connectors from G board Disconnect a lead wire connector from B board Disconnect 2 connectors from B board...
  • Page 20: Mirror Replacement

    KDF-46E3000/50E3000 1-12. MIRROR REPLACEMENT CAUTION Replace mirror by laying fl at and face-up position. Holder screws should be tighten from center to outer screw positions. KDF-46E3000/50E3000...
  • Page 21: Wire Dressing

    KDF-46E3000/50E3000 WIRE DRESSING COMPLETE INTERNAL WIRE DRESSING KDF-46E3000/50E3000...
  • Page 22 KDF-46E3000/50E3000 OVERALL ASSEMBLY Install 3P Fan Connector Dress 3P Fan Connector to from Optical Block to clips on TOP BRACKET, HARNESS ASSY OPT(E) as shown After installing Optical Block route HARNESS ASSY into clips behind TOP BRACKET, OPT (E) Dress 15P Connector...
  • Page 23 KDF-46E3000/50E3000 OVERALL ASSEMBLY (CONTINUED) Install Ferrite Clamp (146908911) to HARNESS ASSY as shown. Dress 8P connector from [BE] to clips on Main Brkt. RED Tape should line up with clips. This connector Dress 8P connector to clip should be on top of LVDS Connector...
  • Page 24 KDF-46E3000/50E3000 SPEAKER ASSEMBLY Dress 4P Speaker and 9P HAE connector to wire holders on Separator Blk Assy Connect 4P Speaker and 9P HAE connector as shown . KDF-46E3000/50E3000...
  • Page 25 KDF-46E3000/50E3000 OPTICAL BLOCK ASSEMBLY 191003656 Harness Assy Dress 191003656 to (3) Wire Holders on CE Block 183411811 LVDS Dress to (2) wire Connector Assy holders as shown Dress to (3) Wire Holders on CE Block 191003666 CONN ASSY, 8P 200 Place wire into channel in Optical Blk.
  • Page 26 KDF-46E3000/50E3000 DUCT BLOCK ASSEMBLY Route Duct Blk Fan [T] Board toward [T] as shown 5P Connector should be under 2P Connector 191003517 191002827 191003664 Use Caution when installing Duct block that 5P CONN ASSY 3P, SMR CONNECTOR ASSY 2P CONN ASSY, 5P SMR 60...
  • Page 27 KDF-46E3000/50E3000 DUCT BLOCK ASSEMBLY (CONTINUED) Install Ballast Power in Clip on bottom of Duct Block. Install Ballast Power to Clip and secure with Himelon Route 3P Fan and 3P Wire should be routed with RED tape in this position Tape 20 X 40. Tape should be centered between clips [S] connector to clip on top of Duct Blk.
  • Page 28: Chassis Assembly

    KDF-46E3000/50E3000 CHASSIS ASSEMBLY 191003511 WIRE ASSY, FASTON TERMINAL 191003507 Before Installing [G] Board it may be necessar After installing Fan Secure wire with 20 X bend tab slightly in order to properly install [G] b 40 Himelon Tape as shown.
  • Page 29 KDF-46E3000/50E3000 CHASSIS ASSEMBLY (CONTINUED) Dress 40P Connector to WIRE PIN on [G] 191003660 191003507 CONN ASSY, 9P CONN ASSY, 40P ZMR 500 KDF-46E3000/50E3000...
  • Page 30 KDF-46E3000/50E3000 HCE BLOCK ASSEMBLY Dress to wire holder installed on HCE Board. HARNESS ASSY MUST BE INSTALLED BEFORE PUTTING INTO HC BRACKET Ensure connector is routed so that it does not go 191003665 above red line shown above. HARNESS ASSY Install on [U] board as shown.
  • Page 31 KDF-46E3000/50E3000 SEPARATOR BLOCK ASSEMBLY Dress Speaker Wire to clips on Separator before 191003661 Route 9P and Speaker installing. Black tape should be inside of clips. CONN ASSY, 9P ZHR 860 Wire as shown. 9P [HBE] should be under speaker wire...
  • Page 32: Section 2: Circuit Adjustments

    KDF-46E3000/50E3000 SECTION 2: CIRCUIT ADJUSTMENTS 2-1. USING THE REMOTE COMMANDER 2-3. VIEWING THE SERVICE MENUS FOR ELECTRICAL ADJUSTMENTS Use the Remote Commander to view the BE and Digital service menus options. To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus and categories.
  • Page 33: Using The Remote Commander To View Service Data

    WIDE ZOON 480I Menu 2-4-1. CHANGING SERVICE DATA NAME: KDF-46E3000 SN: 00000000 The service data values have been selected to provide the best possible viewing performance. Although some of the data values are adjustable, the adjustments are very sensative and changing them may reduce the picture quality of the set.
  • Page 34: Verifying Model Information

    2. Press the following buttons on the Remote Commander within a 5. Press the buttons on the Remote Commander to select the second of each other: Contact Sony option, and then press the button. Channel 5 Volume + POWER .
  • Page 35: Resetting To Factory Defaults

    KDF-46E3000/50E3000 2-9. RESETTING TO FACTORY DEFAULTS Use the following instructions to restore the User Controls and Channel Memory settings to the preset factory conditions. 1. While holding down the on the Remote Commander, press the POWER button on the Front Panel of the set.
  • Page 36: Section 3: Diagrams

    KDF-46E3000/50E3000 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION B-BLOCK OPTICAL UNIT BLOCK (Includes the C Board) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
  • Page 37 KDF-46E3000/50E3000 Terminal name of semiconductors in silk screen printed circuit ( REFERENCE INFORMATION Circuit Device Printed symbol Terminal name Collector RESISTOR Transistor Base Emitter : RN METAL FILM : RC SOLID Collector Transistor : FPRD NONFLAMMABLE CARBON Emitter Base : FUSE NONFLAMMABLE FUSIBLE...
  • Page 38: Block Diagrams

    KDF-46E3000/50E3000 3-3. BLOCK DIAGRAMS SIGNAL FLOW BLOCK DIAGRAM KDF-46E3000/50E3000...
  • Page 39: Connection Diagram

    KDF-46E3000/50E3000 CONNECTION DIAGRAM CN6501 TO LAMP DRIVER CN6906 TO FANS CN6802 CN160 CN6804 CN150 CN6002 CN6009 CN6019 CN6904 CN100 CN8150 CN8152 TO IRIS CN3002 CN3750 CN8151 CN3700 CN8300 CN3008 CN110 CN3006 CN3009 CN2502 CN2503 CN2504 CN180 CN2500 CN181 CN2501 CN2000...
  • Page 40: Schematics And Supporting Information

    KDF-46E3000/50E3000 3-4. SCHEMATICS AND SUPPORTING INFORMATION BE BOARD SCHEMATIC DIAGRAM (1 OF 12) TO HBE BOARD CN110 CN3008 UART_TV_JIG Q3000 RT1N141C-TP-1 JIG_CONNECTOR ATSC-RST R3038 1 CN3007 1/16W To Upgrade To Emmulatar — CHIP STBY_5V STBY_3.3V CN3001 CN3000 IC3001 TAR5S33(TE85R) STBY_3.3V...
  • Page 41: Be Board Schematic Diagram (2 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (2 OF 12) RB3214 RB3222 RB3210 RB3212 RB3213 CCPXA_DRC PQ070XZ01ZPH IC3203 FB3200 L3203 TO IFP2S D3.3V RB3225 RB3226 RB3233 RB3224 RB3227 TO DRC C3317 C3315 1000p 1.8-REG 1000p CCPXA_IFP2S 1005 1005 C3224 — R3224 1/16W...
  • Page 42: Be Board Schematic Diagram (3 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (3 OF 12) — T O I F P S 2 DRCMFV1_IFP2S JL5007 JL5008 JL5009 R5048 1/16W RB5013 R5004 RB5010 CHIP CHIP RB5011 54MHz RB5012 — — C5032 0 . 0 0 1 C5028 0 . 1...
  • Page 43: Be Board Schematic Diagram (4 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (4 OF 12) D1.2V C5144 100p A D { 2 1 : 0 } 1005 D2.5V C5145 D3.3V D { 7 : 0 } 100p DDRIF 1005 D3.3V 10uH C5146 IFP2S_LDVS_1 100p L5101 FB5100 FB5101 FB5102 —...
  • Page 44: Be Board Schematic Diagram (5 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (5 OF 12) D3.3V — FB5300 D { 7 : 0 } A D { 2 1 : 0 } RB5301 AD16 A16_F A17_F AD17 A17_F AD18 A18_F A16_F AD19 A19_F A15_F AD20 A20_F A14_F...
  • Page 45: Be Board Schematic Diagram (6 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (6 OF 12) D3.3V L5903 — 10uH C5930 C5931 C5932 C5933 C5929 0 . 1 0 . 0 1 1000p 100p 1005 — C5913 0 . 0 1 1005 D3.3V C5909 C5911 C5912 0 . 0 1 0 .
  • Page 46: Be Board Schematic Diagram (7 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (7 OF 12) STBY_3.3V R3846 R3848 1005 CHIP CHIP 1/16W 1/16W Q3808 R3860 ISA1235AC1TP-1EF R3847 1/16W — HDMI-CEC/IN CHIP Q3809 Q3810 2SC3052EF-T1-LEF 2SC3052EF-T1-LEF C3809 CHIP 0 . 1 1/16W RN-CP 1/16W CHIP 1/16W R3850 1005...
  • Page 47: Be Board Schematic Diagram (8 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (8 OF 12) R7047 C7047 10.5V 2 . 2 k 220p — 1/16W RN-CP 0.5% D2.5V R7059 1/16W CHIP 10.5V R7035 R7041 R7048 R7055 0.5A 3 . 3 k 100k R7079 1/16W 1/16W 1/16W 1/16W...
  • Page 48: Be Board Schematic Diagram (9 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (9 OF 12) D3.3V I O P O W E R 3 . 3 V P I N ( e . g . G P I O ) D2.5V — FB7205 XILLEON242 GROUND BALLS D1.0V CORE_1.0V...
  • Page 49: Be Board Schematic Diagram (10 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (10 OF 12) — VDDR_MEM DDR2 SDRAM D1.8V DRAM_IF MEM_DQA0 IC7400 L7431 C7430 C7431 DQA_0 HYB18TC512160BF-2.5 0 . 1 MEM_DQA1 DQA_1 MEM_DQA2 1608 DQA_2 VDD1 NC#R8 MEM_DQA3 DQA_3 NC#A2 NC#R7 MEM_DQA4 DQA_4 VSS1 NC#R3 MEM_DQA5 MEM_AA12 —...
  • Page 50: Be Board Schematic Diagram (11 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (11 OF 12) DIGITAL GRAPHICS OUT (DDR) — TO X242 GRAPHICS DDR->SDR LATCH O_IGXHSOUT D3.3V O_IGXHSOUT FB7601 DVI_IF C7611 — DVIDATA0 O_IGXCLKOUT O_IGXCLKOUT 6 . 3 V TC74VCX162374(EL,F DVIDATA1 IC7601 1005 DVIDATA2 GND_1 EXTGXAIN2 1/OE...
  • Page 51: Be Board Schematic Diagram (12 Of 12)

    KDF-46E3000/50E3000 BE BOARD SCHEMATIC DIAGRAM (12 OF 12) — VIDEO_IF FRONT_END_IF R7712 PLACE THIS FILTER CLOSE TO THE QT INTERFACE CONNECTOR 1/16W R7710 CHIP D2.5V VI_IN0 R7706 1/16W C7818 L7801 C7828 VI_IN1 0 . 1 C7821 0.22uH C7823 L7803 CHIP 0.68uH...
  • Page 52 KDF-46E3000/50E3000 [SAIPH, CCPXA, DRC-MFV1, IFP2, IFP2S/DDR, LVDS, HDMI, POWER/RESET, X242 POWER, PLL, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AV OUT, FE] [SAIPH, CCPXA, DRC-MFV1, IFP2, IFP2S/DDR, LVDS, HDMI, POWER/RESET, X242 POWER, PLL, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AV OUT, FE]...
  • Page 53: G Board Schematic Diagram (1 Of 2)

    KDF-46E3000/50E3000 G BOARD SCHEMATIC DIAGRAM (1 OF 2) CN6013 — C6279 C6280 1000p 1000p D6000 SG6000 D4SB60L C6002 4700p 250V C6003 JL6008 C6281 4700p 0 . 4 7 250V 250V CAM603 — JL6006 3 1 9 . 0 CAM600 R6098...
  • Page 54: G Board Schematic Diagram (2 Of 2)

    KDF-46E3000/50E3000 G BOARD SCHEMATIC DIAGRAM (2 OF 2) — — — — — — — — — — — — — — — KDF-46E3000/50E3000...
  • Page 55 KDF-46E3000/50E3000 [MAIN POWER SUPPLY, FAN CONTROL] CN6906 R6804 COMPONENT SIDE CLP2 CLP1 CN6904 D6811 C6824 C6810 R6846 CN6009 P-ON R6800 R6822 R6847 R6825 PAWN-MUTE R6827 D6812 R6880 WP-C R6820 R6842 R6873 WP-LUT Q6802 CN6804 R6874 R6879 FAN-PROT R6850 C6812 R6875...
  • Page 56 KDF-46E3000/50E3000 [MAIN POWER SUPPLY, FAN CONTROL] W245 CN6802 CLP2 CLP1 CN6904 CLP3 CONDUCTOR SIDE JL6018 JL6823 JL6822 JL6804 JL6827 JL6825 JL6817 JL6803 JL6018 R6805 JL6806 JL6802 JL6017 Q6807 JL6819 JL6815 JL6805 R6856 C6825 R6855 P-ON L6004 JL6015 JL6812 JL6824 JL6828...
  • Page 57: Hae Board Schematic Diagram

    KDF-46E3000/50E3000 HAE BOARD SCHEMATIC DIAGRAM POWER C H + C H - VOL+ VOL- IDEO INPUT MENU S100 S101 S102 S103 S104 S105 C112 0 . 0 1 — S110 1608 R100 R101 R102 R103 R104 1 . 8 k 3 .
  • Page 58 KDF-46E3000/50E3000 [USER CONTROL] COMPONENT SIDE [USER CONTROL] CONDUCTOR SIDE VOL- VIDEO INPUT POWER MENU S105 S104 S100 S103 S110 S102 S101 PF LP 1-873-591-11 (1-728-611-11) KDF-46E3000/50E3000...
  • Page 59: Hbe Board Schematic Diagram

    KDF-46E3000/50E3000 HBE BOARD SCHEMATIC DIAGRAM TIMER (RED + GREEN) STBY_RED POWER_GREEN C119 — D113 0 . 1 SML-020MVT-T86 1608 D115 SML-020MVT-T86 R124 R125 1/10W 1/10W R133 RN-CP RN-CP 1/10W RN-CP 0.5% Q111 Q113 Q110 R137 — RT1N141C-TP-1 RT1N141C-TP-1 RT1N141C-TP-1 1/10W RN-CP 0.5%...
  • Page 60 KDF-46E3000/50E3000 [SIRCS P-ON] COMPONENT SIDE 1- 874- 362- 11 D110 C111 R113 ( 1- 728- 877- 11) CN110 C110 R110 C121 VCCO C118 C113 PF L P Q112 Q111 Q113 R125 R137 D115 I R S E NS OR R124...
  • Page 61 KDF-46E3000/50E3000 [SIRCS P-ON] CONDUCTOR SIDE KDF-46E3000/50E3000...
  • Page 62: Hce Board Schematic Diagram

    KDF-46E3000/50E3000 HCE BOARD SCHEMATIC DIAGRAM CPNT2_Y J180 CPNT2_CB VD182 — VD181 CPNT2_CR VD186 VD180 VD187 CPNT2_DET VD188 CN181 TO U BOARD — CN2501 R186 UDZSTE-173.9B CHIP D183 CN180 — CPST2_CV CPST2_L CRST2_R — I2C_TV1/SCL4 I2C_TV1/SDA4 CPST2_DET CPST2_DET R205 A_5V CHIP —...
  • Page 63 KDF-46E3000/50E3000 [INPUT TERMINALS] COMPONENT SIDE CN180 R191 IC180 D180 R190 C186 C184 C187 R193 C188 CN181 R196 C183 R182 D181 R187 R184 R180 D183 R197 R192 R183 R188 VD181 VD187 R195 C181 D182 R181 VD180 VD183 VD188 VD182 D186 VD184...
  • Page 64: Se Board Schematic Diagram

    KDF-46E3000/50E3000 SE BOARD SCHEMATIC DIAGRAM CN160 R161 1/10W RN-CP ² SCL_TV0 R162 LM75AD 1/10W IC160 SDA_TV0 RN-CP +3.3V R166 C162 C163 C161 C160 0 . 1 CHIP TO G BOARD CN6804 1608 1608 1608 ² 1608 R167 R165 & RN-CP Lamp temp detection ²...
  • Page 65 KDF-46E3000/50E3000 [LAMP TEMPERATURE DETECTION] COMPONENT SIDE C161 R166 C160 C162 R161 C163 R163 R164 R160 R167 R168 R162 R165 (1-728-877-11) 1-874-363-11 CN160 KDF-46E3000/50E3000...
  • Page 66 KDF-46E3000/50E3000 [LAMP TEMPERATURE DETECTION] CONDUCTOR SIDE PF LP 1-874-363-11 (1-728-877-11) A-1283- 525-A KDF-46E3000/50E3000...
  • Page 67: Te Board Schematic Diagram

    KDF-46E3000/50E3000 TE BOARD SCHEMATIC DIAGRAM TO G BOARD CN6804 LAMP_COVER ² S150 CN150 TE BOARD 181946411 Lamp cover error detection ² A-1283-526-A <LA5>TE & ² KDF-46E3000/50E3000...
  • Page 68 KDF-46E3000/50E3000 [LAMP COVER ERROR DETECTION] COMPONENT SIDE D150 S150 CN150 C150 1-874-364-11 (1-728-877-11) KDF-46E3000/50E3000...
  • Page 69 KDF-46E3000/50E3000 [LAMP COVER ERROR DETECTION] CONDUCTOR SIDE 1-874-364-11 PF LP 526-A A-1283- KDF-46E3000/50E3000...
  • Page 70: U Board Schematic Diagram

    KDF-46E3000/50E3000 U BOARD SCHEMATIC DIAGRAM U BOARD WAVEFORMS TO G BOARD AUDIO_15V CN6002 1.2 Vp-p (H) 1.21V p-p (H) 1.3 Vp-p (H) 1.6 Vp-p (H) CPST1_SC R2501 R2511 R2513 — D2501 C2501 UDZSTE-175.6B 1/10W 1/10W 1/10W RN-CP RN-CP RN-CP 0 . 1 0.5%...
  • Page 71 KDF-46E3000/50E3000 [AUDIO/VIDEO SW, I/O JACKS] COMPONENT SIDE R2641 C2118 C2117 CN2501 L2016 L2503 R2624 C2822 C2539 R2597 C2821 F2000 R2599 C2123 X2500 R2630 R2821 C2540 R2598 IC2013 R2588 R2626 C2147 C2153 C2154 C2148 VD2522 CN2000 C2121 FB2007 VD2521 CN2504 C2098...
  • Page 72 KDF-46E3000/50E3000 [AUDIO/VIDEO SW, I/O JACKS] CONDUCTOR SIDE R2198 D2014 JL2516 R2525 C2157 R2205 JL2518 Q2016 JL2531 Q2500 JL2530 Q2512 Q2801 Q2802 R2594 Q2509 Q2510 Q2511 Q2501 R2646 C2138 C2127 C2126 Q2502 R2817 C2139 Q2009 R2637 Q2513 C2829 R2640 R2636 R2638...
  • Page 73: Semiconductors

    KDF-46E3000/50E3000 3-5. SEMICONDUCTORS 1SS184 PQ30RV11 P6SMB39AT3 D5LC20U-4012 LM75BIM-5/NOPB M24C02-WMN6T(B) MARKING SIDE VIEW ANODE TOP VIEW 8 PINS CATHODE ANODE CATHODE MCZ3001DB D10SC4M-F SML-020MVT-T86 D10SC6M-4012 DTZ10B RPM7240-H8 HZU5.6GTRF TOP VIEW Cathode mark MA111-TX 18 PINS UDZS-TE17-5.6B MM1431ATT NJM2870F18 (TE2) XXC6219B182MR ANODE...
  • Page 74: Section 4: Exploded Views

    See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) REF. NO. PART NO.
  • Page 75: Chassis And Optical Block Assembly

    See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-2. CHASSIS AND OPTICAL BLOCK ASSEMBLY Caution:...
  • Page 76: Connectors

    See Appendix A: Encryption Key Components in the back of this manual. (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-3. CONNECTORS REF. NO.
  • Page 77: Section 5: Electrical Parts List

    KDF-46E3000/50E3000 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they RESISTORS NOTE: The components identifi ed by shading are seldom required for routine service. Expect some delay • All resistors are in ohms mark are critical for safety. Replace only when ordering these components.
  • Page 78 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C3088 1-125-777-11 CERAMIC CHIP 0.1μF C3239 1-107-826-11 CERAMIC CHIP 0.1μF C3089 1-125-777-11 CERAMIC CHIP 0.1μF C3240 1-107-826-11 CERAMIC CHIP 0.1μF C3241 1-107-826-11 CERAMIC CHIP 0.1μF C3090 1-107-826-11 CERAMIC CHIP 0.1μF...
  • Page 79 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C3326 1-164-868-11 CERAMIC CHIP 56pF C4558 1-100-905-11 CERAMIC CHIP 0.001μF 10% C3327 1-131-661-21 ELECT CHIP 100μF C4561 1-100-906-11 CERAMIC CHIP 0.01μF C4562 1-126-394-11 ELECT CHIP 10μF C3328...
  • Page 80 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5035 1-100-905-11 CERAMIC CHIP 0.001μF 10% C5141 1-100-909-11 CERAMIC CHIP 10μF 6.3V C5036 1-100-905-11 CERAMIC CHIP 0.001μF 10% C5142 1-126-391-11 ELECT CHIP 47μF 6.3V C5143 1-100-906-11 CERAMIC CHIP 0.01μF...
  • Page 81 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5205 1-100-906-11 CERAMIC CHIP 0.01μF C5360 1-100-906-11 CERAMIC CHIP 0.01μF C5206 1-100-906-11 CERAMIC CHIP 0.01μF C5362 1-100-906-11 CERAMIC CHIP 0.01μF C5371 1-100-906-11 CERAMIC CHIP 0.01μF C5207 1-164-874-11...
  • Page 82 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7000 1-114-334-11 CERAMIC CHIP 10μF C7065 1-100-912-11 CERAMIC CHIP 1μF C7001 1-114-334-11 CERAMIC CHIP 10μF C7066 1-100-912-11 CERAMIC CHIP 1μF C7067 1-100-566-91 CERAMIC CHIP 0.1μF C7002 1-117-681-11 ELECT CHIP 100μF...
  • Page 83 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7223 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7269 1-100-916-11 CERAMIC CHIP 0.1μF C7224 1-114-148-11 CERAMIC CHIP 1μF 6.3V C7270 1-100-916-11 CERAMIC CHIP 0.1μF C7271 1-164-854-11 CERAMIC CHIP 15pF...
  • Page 84 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7504 1-100-916-11 CERAMIC CHIP 0.1μF C7823 1-164-868-11 CERAMIC CHIP 56pF C7507 1-128-399-11 ELECT CHIP 330μF C7824 1-164-868-11 CERAMIC CHIP 56pF C7825 1-164-864-11 CERAMIC CHIP 39pF C7509 1-100-912-11 CERAMIC CHIP 1μF...
  • Page 85 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7955 1-100-567-81 CERAMIC CHIP 0.01μF D3620 1-802-255-11 SUPPRESSOR D3621 1-802-255-11 SUPPRESSOR D3622 1-802-255-11 SUPPRESSOR CONNECTOR D3623 1-802-255-11 SUPPRESSOR D3624 1-802-255-11 SUPPRESSOR CN3000 1-691-591-11 PIN, CONNECTOR (1.5MM) (SMD)
  • Page 86 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB7700 1-414-229-11 FERRITE 0μH IC3206 6-710-935-01 SM5308AV FB7701 1-414-229-11 FERRITE 0μH IC3603 6-550-014-01 TRANSISTOR SSM6N15FU(TE85R) IC3604 6-550-014-01 TRANSISTOR SSM6N15FU(TE85R) FB7800 1-414-229-11 FERRITE 0μH FB7801 1-469-084-21 FERRITE IC3607...
  • Page 87 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L3201 1-469-549-21 INDUCTOR 1μH L7805 1-412-973-11 INDUCTOR 0.33μH L3202 1-469-549-21 INDUCTOR 1μH L7806 1-412-974-41 INDUCTOR 0.39μH L7807 1-412-974-41 INDUCTOR 0.39μH L3203 1-469-549-21 INDUCTOR 1μH L3204 1-469-549-21 INDUCTOR 1μH...
  • Page 88 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q3209 6-551-390-01 TRANSISTOR RT1A3906-T122-1 R3007 1-208-927-11 METAL CHIP 0.50% 1/16W Q3211 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF R3008 1-218-957-11 RES-CHIP 2.2K 1/16W Q3212 6-550-304-01 TRANSISTOR 2SC5477-T122-1 R3009 1-208-927-11 METAL CHIP 0.50% 1/16W...
  • Page 89 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3055 1-220-179-11 RES-CHIP 1/16W R3106 1-218-965-11 RES-CHIP 1/16W R3056 1-218-959-11 RES-CHIP 3.3K 1/16W R3107 1-218-965-11 RES-CHIP 1/16W R3108 1-218-990-81 SHORT CHIP R3057 1-218-965-11 RES-CHIP 1/16W R3110 1-218-941-81...
  • Page 90 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3181 1-218-965-11 RES-CHIP 1/16W R3313 1-218-937-11 RES-CHIP 1/16W R3185 1-218-965-11 RES-CHIP 1/16W R3314 1-218-937-11 RES-CHIP 1/16W R3317 1-218-937-11 RES-CHIP 1/16W R3186 1-218-965-11 RES-CHIP 1/16W R3207 1-208-683-11 METAL CHIP 0.50% 1/16W...
  • Page 91 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3666 1-218-941-81 RES-CHIP 1/16W R4587 1-218-937-11 RES-CHIP 1/16W R3669 1-218-941-81 RES-CHIP 1/16W R4588 1-218-937-11 RES-CHIP 1/16W R4589 1-218-937-11 RES-CHIP 1/16W R3670 1-218-941-81 RES-CHIP 1/16W R3674 1-218-941-81 RES-CHIP...
  • Page 92 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5006 1-218-941-81 RES-CHIP 1/16W R5144 1-218-937-11 RES-CHIP 1/16W R5007 1-218-941-81 RES-CHIP 1/16W R5145 1-218-937-11 RES-CHIP 1/16W R5149 1-218-990-81 SHORT CHIP R5008 1-218-933-11 RES-CHIP 1/16W R5009 1-218-933-11 RES-CHIP...
  • Page 93 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5243 1-218-965-11 RES-CHIP 1/16W R5326 1-208-683-11 METAL CHIP 0.50% 1/16W R5244 1-218-965-11 RES-CHIP 1/16W R5333 1-218-990-81 SHORT CHIP R5334 1-218-933-11 RES-CHIP 1/16W R5245 1-218-965-11 RES-CHIP 1/16W R5250...
  • Page 94 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7049 1-208-691-11 METAL CHIP 2.2K 0.50% 1/16W R7323 1-218-933-11 RES-CHIP 1/16W R7050 1-218-941-81 RES-CHIP 1/16W R7324 1-218-933-11 RES-CHIP 1/16W R7325 1-218-933-11 RES-CHIP 1/16W R7051 1-218-941-81 RES-CHIP 1/16W...
  • Page 95 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7609 1-218-965-11 RES-CHIP 1/16W R7869 1-218-941-81 RES-CHIP 1/16W R7610 1-218-953-11 RES-CHIP 1/16W R7952 1-218-990-81 SHORT CHIP R7953 1-218-990-81 SHORT CHIP R7611 1-218-933-11 RES-CHIP 1/16W R7703 1-218-941-81 RES-CHIP...
  • Page 96 KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 97 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES VD4505 1-805-774-21 VARISTOR, CHIP C6100 1-162-970-11 CERAMIC CHIP 0.01μF VD4507 1-805-774-21 VARISTOR, CHIP C6101 1-107-905-11 ELECT 4.7μF C6102 1-107-910-11 ELECT 100μF C6103 1-162-970-11 CERAMIC CHIP 0.01μF CRYSTAL...
  • Page 98 KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 99 KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 100 KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 101 KDF-46E3000/50E3000 G HAE HBE REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6885 1-216-797-11 METAL CHIP 1/10W RESISTOR R6886 1-216-864-11 SHORT CHIP R100 1-218-831-11 METAL CHIP 0.50% 1/10W R6887 1-216-837-11 METAL CHIP 1/10W R101 1-218-839-11 METAL CHIP 0.50% 1/10W...
  • Page 102 KDF-46E3000/50E3000 HBE HCE SE REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR RESISTOR R110 1-216-823-11 METAL CHIP 1.5K 1/10W R180 1-216-849-11 METAL CHIP 220K 1/10W R113 1-216-805-11 METAL CHIP 1/10W R181 1-216-849-11 METAL CHIP 220K...
  • Page 103 KDF-46E3000/50E3000 SE TE U REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR C2053 1-162-959-11 CERAMIC CHIP 330pF C2054 1-100-911-11 CERAMIC CHIP 4.7μF R161 1-216-801-11 METAL CHIP 1/10W C2055 1-100-905-11 CERAMIC CHIP 0.001μF 10% R162 1-216-801-11...
  • Page 104 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2117 1-100-905-11 CERAMIC CHIP 0.001μF 10% C2514 1-127-573-11 CERAMIC CHIP 1μF C2118 1-100-905-11 CERAMIC CHIP 0.001μF 10% C2515 1-165-908-11 CERAMIC CHIP 1μF C2516 1-165-908-11 CERAMIC CHIP 1μF...
  • Page 105 KDF-46E3000/50E3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 106 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q2510 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF R2073 1-218-990-81 SHORT CHIP Q2511 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF R2074 1-218-953-11 RES-CHIP 1/16W R2075 1-218-937-11 RES-CHIP 1/16W Q2512 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF Q2513 8-729-620-07 TRANSISTOR...
  • Page 107 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2133 1-218-973-11 RES-CHIP 1/16W R2516 1-218-831-11 METAL CHIP 0.50% 1/10W R2138 1-218-985-11 RES-CHIP 470K 1/16W R2517 1-218-831-11 METAL CHIP 0.50% 1/10W R2520 1-218-678-11 METAL CHIP 0.50% 1/10W...
  • Page 108 KDF-46E3000/50E3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2564 1-218-990-81 SHORT CHIP R2636 1-218-977-11 RES-CHIP 100K 1/16W R2565 1-218-949-11 RES-CHIP 1/16W R2637 1-218-977-11 RES-CHIP 100K 1/16W R2638 1-218-990-81 SHORT CHIP R2566 1-218-941-11 RES-CHIP 1/16W R2567...
  • Page 109 SCREW +BVTP 3X10 TYPE2 IT-3 3-094-648-01 BAG, PROTECTION 7-685-147-21 SCREW +P 3X10 TYPE2 SLIT (KDF-50E3000 ONLY) 3-094-644-01 BAG, PROTECTION 2-580-593-01 SCREW, +PSW M3X8 (KDF-46E3000 ONLY) 7-685-903-31 SCREW +PTPWH 3X10 (TYPE2) 7-681-000-00 SCREW +PWH M2X5 3-094-645-01 CARTON, INDIVIDUAL 3-218-238-01 SCREW, +K M2X6.5 (KDF-50E3000 ONLY)
  • Page 110: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 111: Appendix B: Replacing The Lamp

    Wait at least 30 minutes after unplugging the Sony recommends that you replace the lamp (1) after approximately 8,000 hours of use; (2) when power cord to allow the lamp to cool down before replacing it.
  • Page 112 KDF-46E3000/50E3000 Remove the lamp door. Holding the door knob, press the door lever • If the lamp is not securely reattached, the self- toward the door knob in the direction the diagnostic function may be triggered and the POWER arrow is pointing. Then, pull the lamp door LED blinks six times (see page 19).
  • Page 113 TV. • Consult your Sony dealer for a Sony XL-2500 replacement lamp. • Take great care when replacing the lamp or plugging in/unplugging the connecting cords.
  • Page 114 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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