Broseley 12B Installation & Operating Instructions Manual

Broseley 12B Installation & Operating Instructions Manual

Multifuel boiler stoves open vented only

Advertisement

Hillandale Range
Installation & Operating
Instructions
Covering Model(s):
Hercules 12, 20 & 30 Multifuel Boiler Stoves
Open Vented Only
Tested to EN 13240
These appliances must be installed and commissioned by a HETAS registered engineer
JUL13GB Issue 2
1

Advertisement

Table of Contents
loading

Summary of Contents for Broseley 12B

  • Page 1 Hillandale Range Installation & Operating Instructions Covering Model(s): Hercules 12, 20 & 30 Multifuel Boiler Stoves Open Vented Only Tested to EN 13240 These appliances must be installed and commissioned by a HETAS registered engineer JUL13GB Issue 2...
  • Page 2: Table Of Contents

    Contents Introduction Packing List Health & Safety Specifications Dimensions Hearth Requirements & Clearances Chimney Requirements Combustion Air Requirements Assembly Plumbing Advice Example Four Pipe Layout Example Three Pipe Layout Example Two Pipe Layout Stove Operation Controls Layout Controls Explained Airwash System Recommended Fuels Lighting the Stove Kindling Stage...
  • Page 3: Introduction

    A1 2010 as an alternative means to achieve an equivalent level of performance to that obtained following the guidance given in Approved Document J. Please note that it is a requirement under the Broseley Fires warranty system that the installation of the stove is carried out by a Competent Person registered with a Government approved Competent Persons Scheme.
  • Page 4: Health & Safety

    Health & Safety Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met. Installation This appliance MUST be installed and commissioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland.
  • Page 5: Specifications

    Specifications In the UK these stoves have been tested and approved to EN13240 as an intermittent heating appliance for burning manufactured or naturally occurring smokeless coal and wood logs only. Maximum heat output to room (kW) Maximum heat output to water (kW) Flue diameter MINIMUM* 7 Inch (178mm) 7 Inch (178mm)
  • Page 6: Dimensions

    Dimensions All dimensions are in millimetes JUL13GB Issue 2...
  • Page 7: Hearth Requirements & Clearances

    Hearth Requirements & Clearances These appliances WILL require a full constructional hearth as laid out in building regulations approved document J. Your stove must be installed on a solid, level non-combustible hearth. The hearth protrusion in front of the stove to carpets or wooden floors must be at least 300mm. As it is possible, that on opening the door of the stove for fuel to fall out, a fender must be fitted if the hearth is flush with the carpet.
  • Page 8: Chimney Requirements

    Chimney Requirements This appliance must not be fitted into a chimney serving another heating appliance. It is most important that there is no obstruction in the flue or chimney. Please ensure that any existing chimney is clear of obstruction and swept clean immediately before installation of the new stove.
  • Page 9 Chimney Requirements JUL13GB Issue 2...
  • Page 10: Combustion Air Requirements

    Combustion Air Requirements In order for the stove to perform efficiently and safely there should be an adequate air supply into the room in which the stove is installed to provide combustion air. This is particularly necessary in modern houses where drafts have been almost eliminated by double glazing etc.
  • Page 11: Assembly

    Assembly The diagram below shows the main components of the stove and how it can be broken down for transport purposes. JUL13GB Issue 2...
  • Page 12: Plumbing Advice

    Plumbing Advice Boiler installations should only be carried out by qualified heating engineers who hold a HETAS wet systems certificate or equivalent. A site survey prior to commencing installation is highly recommended to identify any potential problem areas. The stove is fitted with four 1.5” female pipe connections as shown below. It is important to note that the boiler on this appliance is one singular open vessel so it is perfectly possible to only use two connections (and cap the others off).
  • Page 13 Plumbing Advice Open Vented Plumbing It is critical that this appliance is only connected to open vented systems, which must include a gravity circuit with an expansion tank open to the atmosphere. When installing this appliance on a gravity circuit, the system should consist of a tank/indirect cylinder fixed in an upright position and should be connected to the boiler by 28mm pipe (both flow and return).
  • Page 14: Example Four Pipe Layout

    Example Four Pipe Plumbing Layout JUL13GB Issue 2...
  • Page 15: Example Three Pipe Layout

    Example Three Pipe Plumbing Layout JUL13GB Issue 2...
  • Page 16: Example Two Pipe Layout

    Example Two Pipe Plumbing Layout JUL13GB Issue 2...
  • Page 17: Controls Layout

    Controls Layout The stove is fitted with a number of controls which need to be correctly operated in order to light and maintain a fire. JUL13GB Issue 2...
  • Page 18: Controls Explained

    Controls Explained Primary Air Intakes The primary air intakes are located at the bottom of each door, they are in the form of spinners. Having the spinners turned fully anti-clockwise indicates the intake is fully open (and fully clockwise means it is fully closed). This particular air intake is adjustable throughout its travel to control the total amount of air entering below the grate for combustion.
  • Page 19: Recommended Fuels

    Recommended Fuels This appliance has obtained CE EN13240 approval for burning – * HETAS approved coal suitable for a closed appliance. * Split Wood logs not exceeding 35cms in length and not over 20% moisture content. Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above.
  • Page 20: Lighting The Stove

    Lighting the Stove Curing On initial firing you will notice a very pungent odour, this is caused through the curing of the paint, we recommend starting with short burning sessions (with smaller quantities of fuel) and build up gradually to allow the components of the stove to settle. Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room.
  • Page 21: Burning Wood & Burning Coal

    Burning Wood With kindling complete you are now ready to add your wood logs. Stage 4 Place 3-5 small logs onto the bed of hot embers using the gloves provided, close the door and reduce the primary air intakes (turn spinners clockwise) to approximately half way. Once the logs turn black the primary air intakes can be fully closed.
  • Page 22: Warning Notes

    Warning Notes Over-Firing It is extremely important that you do NOT leave all of the air controls in the fully open position for extended periods or run the appliance with the door open. Leaving the air controls fully open (or running with the doors open) will lead to “over-firing”. Over-firing is caused when too much heat is generated within the fire chamber, this will lead to warping, buckling and general damage to the stove and its internal components.
  • Page 23: Ash Removal

    Maintainance Ash Removal The ash pans can be removed by using the ash tool to hook it forward so that you can grasp the pan using the gloves provided. We would recommend emptying the ash into a metal bucket for transportation. You should only empty the ash when the appliance and ashes are completely cool and can be disposed of in your normal household refuse.
  • Page 24: Trouble-Shooting

    Trouble-shooting Smoke comes out of the stove when the loading door is opened. • The chimney cavity into which the 150mm flue pipe has been installed may be less than the minimum requirement. • Deposits (soot or other obstructions) may have built up in the chimney and be restricting the flow of waste products.
  • Page 25: Commissioning Form

    Commissioning Form Commissioning Statement and Check-list Stove Purchased From:_____________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ Installation Date:_____/_____/__________ Stove Name:_________________________ Product Serial Number:________________ Invoice Number:_______________________ Stove installed by:_________________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ HETAS Registration Number:________________________________________________ Check-list Is the flue system the correct length and diameter for stove: Flue swept and checked for soundness: Manufacturers clearances adhered: Smoke spillage test performed on stove:...
  • Page 26: Spare Parts

    Spare Parts (1) Base Casting (2) Legs (3) Boiler Section (4) Tertiary Air Tube (6) Baffle (7) Ash Pans (9) Grate Set (10) Left Door (11) Right Door (14) Lid (15) Reducer Ring (17) Front Casting (21) Log Retainers JUL13GB Issue 2...
  • Page 27: Ec Declaration

    30B 40-07-1399 EN 13240 CE MARKING INFORMATION - See Instructions As the Manufacturer's authorised representative established within the EEC, Broseley Fires Ltd Declare sole responsibility that the product for mentioned follows the provisions of the directives above. 13/11/2013 Shrewsbury UK...
  • Page 28: Annual Service Record

    Annual Service Record 1ST YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: 3RD YEAR SERVICE completion date: SERVICE ENGINEER: REG.
  • Page 29: Warranty

    Should you wish to claim under the warranty, please contact the supplier / dealer from whom you purchased the appliance. Do not claim directly to Broseley Fires, as they are unable to process any direct claim from an end user.

This manual is also suitable for:

20b30bHercules 12Hercules 20Hercules 30

Table of Contents