Assembly Instructions Model # 9981 590 Tools Required: Picture Similar (phillips head screwdriver) (adjustable wrench) Recommended for children up to 150 lbs, ages 5 9 KETTLER® International, Inc. 1355 London Bridge Road Virginia Beach, VA 23453 USA Parts/Service: 866.804.0440 www.kettlerusa.com parts@kettlerusa.com...
Page 2
Replace worn or damaged parts immediately and ensure that the product is not used again until this has been done. If any parts require replacement, use only original spares manufactured by KETTLER®.
Page 3
Assembly Instructions This child’s wheeled toy conforms to the stipulated safety regulations. Incorrect repairs or alterations (removal of original parts or addition of other parts etc…) may be a source of danger to the user. Use of the Toy Before use, always check all screws and plug in connections as well as respective safety devices fit correctly.
Page 4
Assembly Instructions Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs). List of spare parts page 18 19 When ordering spare parts, always state the full model number, position number, the quantity required.
Page 5
This warranty gives you specific legal rights. Should this product become defective due to material within the warranty period, contact KETTLER® Parts & Service Dept. by phone at 866.804.0440, fax at 757.563.9273, or e mail at parts@kettlerusa.com. THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR...
Page 7
Checklist Ø 8/20 Ø 8/16 M 5 X 53 M 5 X 45 M 5 X 30 M 5 X 27 3, 9 X 16mm...
Page 16
Detaching for Repairs and Chain Tightening Remove seat Unscrew upper chain cover in location B Remove upper cover Unscrew lower cover in location A and remove...
Page 17
Loosen 4 screws and nuts at location A Slide pedal sprocket forward (B) and tighten screws (A) simultaneously to tighten chain If chain is off, slide pedal sprocket back (C) and place chain on sprockets, then tighten chain.
Page 19
Spare parts list Sport Kid Racer # 9981‐590 Pos. Description Qty. Main Frame Tie Rod Tie Rod Pin Running Wheel Spacer Sleeve Drive Wheel Frame Guard Wheel Screen Seat Steering Wheel Rod Steering Wheel Steering Wheel Bolt Set Steering Column Frame Steering Wheel Cap Steering Column Casing Grill Upper Chain Guard Cover Lower Chain Guard Cover Pedal Crank Bearing Clamp,Pedal Crank Bearing Clutch Lever Clutch Grip Plug Axle Chain Axle Bearing Clamp,Axle Bearing Brake Lever Brake Grip Clamp,Brake Lever Pedal Crank Adjustment Mechanism Tie Rod Cover,Right Tie Rod Cover,Left Hubcap Front Frame Rear Frame Hardware Bag (not shown)