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Table of Contents
Related Manuals for Hyundai HCP9100
Summary of Contents for Hyundai HCP9100
- Page 1 Gas-Powered Air Compressor User Manual...
- Page 2 ©2011 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HCP9100-0711-02...
- Page 5 Thank you for purchasing this Hyundai Power Equipment Air Compressor. Please register this product in order to ensure warranty service in the future. This manual covers the safety, operation and maintenance procedures for the HCP9100. All information in this publication is based on the latest product information available at the time of print.
- Page 6 Warranty Information Warranty service, operation assistance and product support is provided by Midland International Inc., a licensed manufacturer of Hyundai Power Equipment. www.powerbyhyundai.com TECHNICAL ASSISTANCE 1-855-706-8475 CUSTOMER SERVICE 1-877-528-3772 (toll-free) SALES 1-503-534-3684 Component Certifications This product contains components certified by the following agency:...
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Page 7: Table Of Contents
TABLE OF CONTENTS 1.0 - OPERATION SAFETY 1.1 - Operation Safety 1.2 - Water Safety Guidelines 1.3 - Maintenance Safety 2.0 - COMPONENTS 2.1 - Identification 2.2 - Assembly 2.3 - Adjusting Pressure 3.0 - PRE-OPERATION INSPECTION 3.1 - Engine Oil Check 3.2 - Compressor Oil Check 3.3 - Fuel Level Check 3.4 - Air Filter Check... -
Page 8: Operation Safety
SAFETY 1.1 - Operation Safety • Always perform a pre-operation check before starting the engine. • Properly clean and maintain the equipment. • Operate the Air Compressor according to instructions for safe and dependable service. • Read user manual carefully before operating this product! Failure to do so may result in serious harm to the user and to the equipment. -
Page 9: Water Safety Guidelines
1.2 - Water Safety Guidelines • Keep all protective components in place - do not remove guards or shields from any part of the engine • Use caution near the engine - do not soak or expose the casing to a constant flow of water • Do not operate while wearing open-toed shoes 1.3 - Maintenance Safety... -
Page 10: Identification
2 - COMPONENTS AND ASSEMBLY 2.1 - Identification of Components... - Page 11 ATENCION! •Nunca añadir combustible cuando el motor esté funcionando. HCP 9100 •combustible cuando el motor esté caliente •Siempre añadir combustible en un área ventilada •Limpiar bien cualquier derrame de combustible UNLEADED GASOLINE ONLY 87+ OCTANE • 10% ETHANOL MAX SOLO GASOLINA SIN PLOMO 3.6L / 1GAL AGREGUE EL PETRÓLEO ANTES DEL USO...
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Page 12: Assembly
Before using this Air Compressor, make sure that the detachable components have been properly assembled. If any parts show signs of damage or are missing, do not proceed with use. Contact Hyundai Power Equipment to request a replacement immediately. Do not attempt to assemble or connect any components while the engine is running. - Page 13 2. Connect Hose to Compressor - Pull back the quick-connector and insert into the base of the outlet. Press firmly into opening and ensure that the quick-connector clicks into place. Repeat when connecting to Air Tool. 3. Check engine oil (see section 3.1). If necessary, add oil - Open oil inlet located near the recoil starter handle.
- Page 14 4. Check compressor oil (see section 3.2). If necessary, add oil - Oil inlet is located across from the output opening. Rotate screw and apply oil using a funnel. Do not operate without oil. Compressor requires 10W30 oil - do not over fill. 5.
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Page 15: Adjusting Pressure
2.3 - Adjusting Pressure Tank pressure is adjusted at the factory (knob is set fully clockwise). To adjust the pressure before use, twist the protective cap to reveal the Pressure Adjust Ring underneath. Twist the ring to adjust the pressure accordingly. Refer to the tank pressure and output pressure dials to ensure that both are at a safe level. -
Page 16: Pre-Operation Inspection
3.0 Pre-Operation Inspect all components for damage and to ensure that none are missing. If you require a replacement, do not operate this machine until all parts are present and in proper working order. Do not modify or create accessories for this equipment. Using modified components may result in damage to this equipment and may void the warranty. -
Page 17: Compressor Oil Check
3.2 - Compressor Oil Check 1. Ensure the air compressor is on a level surface. 2. Inspect compressor oil by checking oil level indicator 3. The window should be filled past the midway point indicated by a red dot. If the oil level is below the red dot, add more oil to the pump. 3.3 - Fuel Level Check 1. -
Page 18: Air Filter Check
Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow open flames or sparks in the area where the Air Compressor is being refueled or where gasoline is stored. Do not overfill the tank. Be careful not to spill fuel when refueling. -
Page 19: Initial Inspection
Check the air filter using the maintenance schedule. Always inspect air filter before using the Air Compressor. Clean Air Filter every 3 months or after 50hrs of operation according Section 5.4: Air Filter Service procedure. 3.5 - Initial Inspection All air compressors have been inspected carefully before leaving the factory. It is possible that poor handling during transport caused some damage to the compressor. -
Page 20: Operation
4.0 - OPERATION 4.1 - Starting the Air Compressor Make sure that the drain valve is OPEN in order to allow air to escape and prevent pressure from building up inside the tank. RECOIL START METHOD 1. Rotate the fuel valve lever to ON position. 2. -
Page 21: Stopping The Air Compressor
4. Push the choke lever to the OPEN position as the engine warms up. The choke is used to provide the proper mixture when the engine is cold. It can be opened and closed manually by moving the choke lever to the closed position to enrich the mixture for cold starting. -
Page 22: Maintenance
5.1 - Importance of Maintenance Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the Air Compressor to malfunction and can lead to serious injuries. Contact Hyundai Power Customer Support if you have any maintenance questions. 5.2 - Maintenance Schedule... -
Page 23: General Inspection
5.3 - General Inspection 1. Look for fuel leaks around the fuel tank, fuel hose, fuel valve and carburetor. Close the fuel valve and repair leaks immediately. 2. Look and listen for exhaust leaks while the engine is running. Have all the leaks repaired before continuing operation. -
Page 24: Oil Maintenance
5. Dip the foam element in clean engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter. 6. Wipe dirt from the air filter unit and cover using a moist rag. 5.5 - Oil Change and Oil Drainage Used motor oil can cause skin irritations if left in long-tern contact with skin. -
Page 25: Spark Plug Service
5.6 - Spark Plug Service Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug. 1. -
Page 26: Fuel Sediment Cup
5.7 - Fuel Sediment Cup Service 1. Switch fuel valve to the OFF position. 2. Unscrew the sediment cup using a wrench and remove the O-ring. 3. Wash the cup and O-ring in a non-flammable solvent and dry thoroughly. 4. Place the O-ring in the fuel valve, then attach sediment cup. Tighten securely. -
Page 27: Handling And Storage
5.8 - Handling and Storage HANDLING 1. Turn off the engine switch and the fuel valve when transporting the Air Compressor set. 2. Turn off the engine switch and the fuel valve when transporting the Air Compressor. 3. Keep the Air Compressor at a level position in order to prevent fuel spills. -
Page 28: Troubleshooting
Compressor located in damp or humid compressed air Purchase In-Line air filter system area Compressor does Defective pump Contact Hyundai Power Customer Service not come up to Defective pressure switch Replace the pressure switch speed High duty cycles Run compressor for lighter cycles If accessory’s required CFM is higher than... - Page 29 Excessive noise/ Check valve is loose or broken Replace check valve vibration during Defective pump Contact Hyundai Power Customer Service operation Hose, hose connections, or attached Check for leaks and replace if necessary accessory leaks Condensation in air tank, high humid-...
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Page 30: Specifications
SPECIFICATIONS HCP9100 Maximum Pressure 120PSI Tank Capacity 9 Gal. 18.5 (PAD@1090RPM), 13.7 (FAD@1090RPM) Pump 65x48x3 (Bore x Stroke x Cylinders) Cut In/Cut Out Pressure 6ba. or 90PSI / 8ba. or 120PSI Pump Up Time 0-120PSI: 38.5 Seconds Recovery Time 90-120PSI: 8.5 Seconds Oil capacity 12 fl.oz. -
Page 31: Warranty
Warranty service must be performed by a Hyundai-authorized service dealer. If you feel your equipment is malfunctioning due to a defect, simply contact our customer support center for technical advice, to file a... - Page 32 Normal wear and tear, such as but not limited to fading of painted or plated surfaces, sheet peeling and other natural deterioration. Damage caused by a lack of maintenance as described in the Hyundai User Manual. Consumable parts: Hyundai does not warrant deterioration of the following unless needed as a part for another warranted repair: Spark plugs, fuel filters, air cleaner elements, clutch discs, tires, wheel bearings, starter ropes, cables, belts, oil and grease.
- Page 33 11. Items not supplied by Hyundai, such as, but not limited to, external wiring, filters, etc. 12. The use of non-genuine Hyundai parts and accessories. 13. Repairs made during the warranty period without first obtaining a case number form Hyundai.
- Page 34 TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES: You must, at your expense, take the Hyundai Power Equipment accessory, or replacement part, or the Hyundai Power Equipment product on which the accessory or replacement part is installed, and proof of purchase to any authorized Hyundai Power Equipment dealer, distributor or distributor’s dealer in the...