Monessen Hearth iLDV20NV Installation And Operating Instructions Manual
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Monessen Hearth iLDV20NV Installation And Operating Instructions Manual

Monessen Hearth iLDV20NV Installation And Operating Instructions Manual

Ildv series direct vent gas fireplace insert
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See also: User Manual
iLDV Series Direct Vent
Gas Fireplace insert
Models:
iLDV20NV & iLDV20PV
iLDV30NV & iLDV30PV
iLDV40NV & iLDV40PV
WARNiNG
iF the iNFORMAtiON iN theSe iNStRuctiONS iS NOt
FOLLOWeD exActLy, A FiRe OR exPLOSiON MAy
ReSuLt cAuSiNG PROPeRty DAMAGe, PeRSONAL
iNjuRy OR LOSS OF LiFe.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
–
WhAt tO DO iF yOu SMeLL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• if you cannot reach your gas supplier, call the fire
department.
–
installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNiNG: improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency
or the gas supplier.
this appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSA only) or
mobile home, where not prohibited by local codes.
this appliance is only for use with the type of gas
indicated on the rating plate. this appliance is not
convertible for use with other gases, unless a certified
kit is used.
* Aftermarket: completion of sale, not for purpose of resale, from the
manufacturer.
installation and

Operating instructions

0511
ILDV cover
9/08
Due tO hiGh teMPeRAtuReS, the APPLiANce
ShOuLD Be LOcAteD Out OF tRAFFic AND
AWAy FROM FuRNituRe AND DRAPeRieS.
chiLDReN AND ADuLtS ShOuLD Be ALeRteD
tO t h e h A Z A R D S O F h i G h S u R FA c e
teMPeRAtuRe AND ShOuLD StAy AWAy tO
AVOiD BuRNS OR cLOthiNG iGNitiON.
yOuNG chiLDReN ShOuLD Be SuPeRViSeD
WheN they ARe iN the SAMe ROOM AS the
APPLiANce.
cLOthiNG OR OtheR FLAMMABLe MAteRiAL
ShOuLD NOt Be PLAceD ON OR NeAR the
APPLiANce.
KeeP the ROOM AReA cLeAR AND FRee FROM
cOMBuStiBLe MAteRiALS, GASOLiNe, AND
OtheR FLAMMABLe VAPORS AND LiquiDS.
iNStALLeR: Leave this manual with the appliance.
cONSuMeR: Retain this manual for future refer-
ence.
83D0511 1/10 Rev. 6

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Summary of Contents for Monessen Hearth iLDV20NV

  • Page 1: Operating Instructions

    Series Direct Vent Gas Fireplace insert Models: iLDV20NV & iLDV20PV iLDV30NV & iLDV30PV iLDV40NV & iLDV40PV WARNiNG iF the iNFORMAtiON iN theSe iNStRuctiONS iS NOt FOLLOWeD exActLy, A FiRe OR exPLOSiON MAy installation and ReSuLt cAuSiNG PROPeRty DAMAGe, PeRSONAL iNjuRy OR LOSS OF LiFe.

  • Page 2: Table Of Contents

    ILDV20/30/40 Fireplace Insert cONteNtS check Gas Pressure...........18 important Safety information ........3 electrical installation..........19 code Approval ..............4 Electrical Wiring .............19 Product Features Remote Wall Mounted Switch ........19 High Elevations ............5 Hand Held Remote Control ........19 Gas Pressures ............5 Log Placement ............20 Gas Specifications ...........5 Surround installation ..........23 insert Dimensions ............6...

  • Page 3: Ildv20/30/40 Fireplace Insert

    iMPORtANt SAFety iNFORMAtiON ILDV20/30/40 Fireplace Insert OWNeR iNStALLeR Please retain these instructions for future reference. Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.

  • Page 4: Code Approval

    iMPORtANt SAFety iNFORMAtiON & cODe APPROVAL ILDV20/30/40 Fireplace Insert Continued from page 3 14. Do not use any solid fuels (wood, coal, paper, card- iMPORtANt: board, etc.) in this fireplace. Use only the gas type PLeASe ReAD the FOLLOWiNG cAReFuLLy indicated on rating plate.

  • Page 5: Product Features

    PRODuct FeAtuReS ILDV20/30/40 Fireplace Insert PRODuct SPeciFicAtiONS • This appliance has been certified for use with either natural or propane gas. Refer to the appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bed- room or bedsitting room installa- Blower tions.

  • Page 6: Insert Dimensions

    iNSeRt DiMeNSiONS ILDV20/30/40 Fireplace Insert Figure 2 ILDV Fireplace Insert Dimensions 0511 ILDV dims Ref. iLDV20 iLDV30 iLDV40 9/08 1Z\v" (540 mm) 5Z\v" (641 mm) 8Z\v" (718 mm) 13C\zn" (335 mm) 16C\zn" (411 mm) 18Z\," (460 mm) 13M\," (35 mm) 14B\,"...

  • Page 7: Installation Information

    GeNeRAL iNStALLAtiON iNFORMAtiON ILDV20/30/40 Fireplace Insert BeFORe yOu StARt Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all con- tents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received.

  • Page 8: Clearances

    ILDV20/30/40 Fireplace Insert cLeARANceS iNSeRt cLeARANceS No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. 12” (305 mm) Maximum Depth Side Wall 12” (305 mm) 3/4” (19 mm) Maximum Depth  Combustible Facing 9” (228 mm) NOte: Side clearance to com- bustibles is 10" (54 mm) from opening whether it is side wall or mantel legs.

  • Page 9: Installation

    iNStALLAtiON ILDV20/30/40 Fireplace Insert iNSeRt PLAceMeNt • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-17, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chim- ney before installing.

  • Page 10: Zero-Clearance Fireplace Requirements

    iNStALLAtiON ILDV20/30/40 Fireplace Insert ZeRO-cLeARANce (MetAL) FiRePLAce RequiReMeNtS • The damper and grate must be removed. • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • Do not remove or alter the insulation or any structured rigid frame members (metal sides, floor, door frames, face of the fireplace, etc.).

  • Page 11: Venting Installation

    VeNtiNG iNStALLAtiON ILDV20/30/40 Fireplace Insert Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

  • Page 12: Venting Requirements

    VeNtiNG iNStALLAtiON ILDV20/30/40 Fireplace Insert VeNtiNG RequiReMeNtS • Make sure the exhaust pipe on heater connects to exhaust portion of cap. Attach flex liners. Figure 6 • Do not crimp or rupture liner when bending it into chimney offsets. • The exhaust vent must reline the entire length of chimney and terminate above chimney top.

  • Page 13: Altitude Considerations

    VeNtiNG iNStALLAtiON ILDV20/30/40 Fireplace Insert ALtituDe cONSiDeRAtiONS This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orifice for use at high altitude, contact your dealer.

  • Page 14: Venting Configurations

    VeNtiNG iNStALLAtiON ILDV20/30/40 Fireplace Insert VeNtiNG cONFiGuRAtiONS Termination Kits (Refer to Page 1) Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. UL 17 Solid Fuel Z.C Fire- FP194 Figure 8...

  • Page 15: Manifold Removal And Installation

    VeNtiNG iNStALLAtiON ILDV20/30/40 Fireplace Insert iNtAKe MANiFOLD VeNt iNStALLAtiON Before insert is placed back into fireplace opening, attach intake flex pipe to intake manifold, located in rear lower left corner with hose clamp (not supplied) or other approved method. exhAuSt MANiFOLD ReMOVAL AND VeNt iNStALLAtiON The exhaust manifold is shipped attached to insert.

  • Page 16: Insert Installation

    ILDV20/30/40 Fireplace Insert iNSeRt iNStALLAtiON checK GAS tyPe Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type.
  • Page 17 iNSeRt iNStALLAtiON ILDV20/30/40 Fireplace Insert A manual shut-off valve is factory installed Only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas con- plugged 1/8" NPt pressure tapping point nections to this appliance. should be installed upstream of the appli- ance.

  • Page 18: Check Gas Pressure

    ILDV20/30/40 Fireplace Insert checK GAS PReSSuRe 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately.

  • Page 19: Electrical Installation

    ILDV20/30/40 Fireplace Insert eLectRicAL iNStALLAtiON eLectRicAL WiRiNG This insert will work without any electrical supply. Electricity is only needed to operate blower. electrical connections should only be performed by a qualified, licensed electri- cian. Main power must be off when connecting to main electrical power supply or performing service.

  • Page 20: Log Placement

    ILDV20/30/40 Fireplace Insert LOG PLAceMeNt Before you begin - This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers.

  • Page 21: Log Placement

    LOG PLAceMeNt ILDV20/30/40 Fireplace Insert Figure 17 - Place Log #6 3. Align the two pin holes on Log #6 onto the burner. Figure 17 LG537 Log #6 LG537 Log #1 ILDV log 6 Figure 18 - 9/08 Place Log #1 4.
  • Page 22 LOG PLAceMeNt ILDV20/30/40 Fireplace Insert Log #3 6. iLDV20: Position log #3 so the bottom right end is resting behind log # and the left end is resting on the flat area on log #. iLDV30/40: Position log #3 so that the bottom right end is resting on the pad on log # and the left end is resting on the flat spot on log #1.

  • Page 23: Surround Installation

    ILDV20/30/40 Fireplace Insert SuRROuND iNStALLAtiON iNStALL SuRROuND 1. Remove glass door assembly. Page 29, Figure 34 . Align cast or beveled surround holes with insert and attach with screws provided. 3. Re-attach glass door assembly. 4. Attach filigree to face by gently pushing into place. Insert Facing Figure 23 -...

  • Page 24: Operating Instructions

    ILDV20/30/40 Fireplace Insert OPeRAtiNG iNStRuctiONS FOR yOuR SAFety ReAD BeFORe LiGhtiNG if you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.

  • Page 25: Lighting Pilot

    OPeRAtiNG iNStRuctiONS ILDV20/30/40 Fireplace Insert LiGhtiNG PiLOt FOR the FiRSt tiMe APPROVeD LeAK teStiNG MethOD You may check for gas leaks with the following meth- if using a soap and water ods only: solution to test for leaks, DO NOt spray solution onto •...

  • Page 26: Lighting Burner

    OPeRAtiNG iNStRuctiONS ILDV20/30/40 Fireplace Insert LiGhtiNG BuRNeR MAiN BuRNeR SWitch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...

  • Page 27: Air Shutter Adjustment

    AiR ShutteR ADjuStMeNt (NAtuRAL GAS ONLy) ILDV20/30/40 Fireplace Insert ADjuSt the AiR ShutteR The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: •...

  • Page 28: Glass Replacement

    ILDV20/30/40 Fireplace Insert GLASS FRAMe ReMOVAL Make sure the glass panel edges do not Always use gloves when handling broken touch any metal parts during thermal ex- glass. pansion. GLASS FRAMe ReMOVAL 1. Carefully remove upper filigree by pulling straight out. .

  • Page 29: Blower Removal And Assembly

    BLOWeR ReMOVAL and ASSeMBLy ILDV20/30/40 Fireplace Insert BLOWeR RePLAceMeNt Turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. Remove the decorative filigree by gently pulling it out. . Rotate the cam on the glass toward the center. 3.

  • Page 30: Blower Parts

    ILDV20/30/40 Fireplace Insert BLOWeR ReMOVAL and ASSeMBLy BLOWeR PARtS LiSt: Description qty. iLDV20 iLDV30 iLDV40 Blower 53D196 56D196 56D196 Parts not shown Disc Bracket 39D0098 39D0098 39D0098 Blower Snap Disc 6D870 6D870 6D870 Speed Control 6D0746 6D0746 6D0746 Wire Assembly 34" 83D051 83D051 83D051...

  • Page 31: Cleaning And Maintenance

    cLeANiNG and MAiNteNANce ILDV20/30/40 Fireplace Insert Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. VeNtiNG SySteM A qualified agency should examine the venting system annually. cLeANiNG GLASS Clean the ceramic glass periodically. Condensation will sometimes form on the glass during a cold startup.

  • Page 32: Firebox Cleaning

    ILDV20/30/40 Fireplace Insert cLeANiNG and MAiNteNANce FiReBOx cLeANiNG • Allow logs to cool completely before cleaning. Logs reach high tem- peratures. • Make sure clearances to combustibles leave enough room for main- tenance and service. • carefully reassemble and reseal insert properly after any cleaning or servicing.

  • Page 33: Yearly Service Procedure

    MAiNteNANce ILDV20/30/40 Fireplace Insert yeARLy SeRVice PROceDuRe Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8" of the top of thermopile and touch top of thermocouple.

  • Page 34: Troubleshooting

    tROuBLeShOOtiNG ILDV20/30/40 Fireplace Insert turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. ReMeDy POSSiBLe cAuSe OBSeRVeD PROBLeM 1. Check connections to ignitor. Replace 1.

  • Page 35: Replacement Parts

    RePLAceMeNt PARtS ILDV20/30/40 Fireplace Insert 12/13 0511 ILDV parts 9/08 83D0511...
  • Page 36 RePLAceMeNt PARtS ILDV20/30/40 Fireplace Insert iLDV20NV iLDV20PV iLDV30NV iLDV30PV iLDV40NV iLDV40PV Ref. Description qty. Natural Propane Natural Propane Natural Propane 1. Log #1 83D06 83D06 83D1047 83D1047 83D595 83D595 . Log # 83D07 83D07 83D1049 83D1049 83D596 83D596 3. Log #3...

  • Page 37: Optional Accessories

    RePLAceMeNt PARtS ILDV20/30/40 Fireplace Insert OPtiONAL AcceSSORieS Ref. Description iLDV20 iLDV30 iLDV40 Hood Top - Black Texture 030011 0300119 83D813 Hood Top - Iron Age 0300198 0300199 83D814 Assembly Louver - Black Texture 0300193 03009 83D815 Assembly Louver - Iron Age 0300194 030030 83D816...

  • Page 38: For Massachusetts Residents Only

    ILDV20/30/40 Fireplace Insert Massachusetts Residents Only — Please read and follow these special requirements . Approved carbon Monoxide Detectors. Each carbon NOte ReGARDiNG VeNteD PRODuctS monoxide detector as required in accordance with the above This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 70 and be ANSI/UL 034 when installed within the Commonwealth of Massachusetts.

  • Page 39: Warranty

    ILDV20/30/40 Fireplace Insert LiMiteD LiFetiMe WARRANty POLicy LiFetiMe WARRANty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FiVe yeAR WARRANty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

  • Page 40: Efficiencies

    ILDV20/30/40 Fireplace Insert efficiency Ratings Model enerGuide Ratings Steady State (%) D.O.e. Fireplace efficiency (%) Fan-OFF Fan-ON (AFue%) ILDV0NV 67.5 73.5 74.5 66.4 ILDV0PV 73.9 79.8 80.8 74.6 ILDV30NV 71.9 76.5 77.5 65.9 ILDV30PV 83.7 88.6 89.6 68.5 ILDV40NV 70.8 75.7 76.7 69.71...

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