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Woods MAN0962 Operator's Manual

Batwing rotary cutter
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BATWING
ROTARY CUTTER
BW180X
BW180XQ
BW126X
BW126XQ
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Summary of Contents for Woods MAN0962

  • Page 1 BATWING ® ROTARY CUTTER BW180X BW180XQ BW126X BW126XQ...
  • Page 2 Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces...

  • Page 3: Table Of Contents

    This Operator’s Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine. (Rev. 9/11/2013) Introduction 3 MAN0962 (1/9/2012)

  • Page 4: Introduction

    (right wing and center section) as viewed experience and engineering data. Some information may be general in nature due to unknown and varying from the top of the cutter. 4 Introduction MAN0962 (1/9/2012)

  • Page 5: Safety Video Order Form

    Safety Video Order Form BE SAFE! BE ALERT! BE ALIVE! BE TRAINED Before Operating Mowers! Safety Training Does Make a Difference. ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices.
  • Page 6 DVD Format - DVD01052 Safety Video Name: ________________________________________ Phone: __________________ Address: _____________________________________ _____________________________________ _____________________________________ Mower/Cutter Model: ______________________ Serial #: ________________________ Send to: ATTENTION: DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061-1000 6 Safety Safety Video Order Form (Rev. 2/6/2006)

  • Page 7: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TACT A P HYS ICIA N IM ME DIAT E LY IF FLU ID Safety is a primary concern in the design and ENTERS SKIN OR EYES. DO NOT DELAY. manufacture of our products. Unfortunately, our ...
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TRANSPORTATION (Safety Rules continued from previous page)  Make sure driveline guard tether chains are  Power unit must be equipped with ROPS or attached to the tractor and equipment as shown in ROPS cab and seat belt.
  • Page 9 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Watch for hidden hazards on the terrain during (Safety Rules continued from previous page) operation.  Full chain or rubber shielding must be installed when operating in populated areas or other areas ...
  • Page 10 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Never perform service or maintenance with (Safety Rules continued from previous page) engine running.  Never go underneath equipment (lowered to the  Do not disconnect hydraulic lines until machine ground or raised) unless it is properly blocked and secured.

  • Page 11: Safety Decals

    4 - PN 18869 Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the DANGER Dealer Locator at www.WoodsEquipment.com, or in the SHIELD MISSING United States and Canada call 1-800-319-6637.
  • Page 12 Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and If shaft connection is visible, shield be sure oil is cool. is missing. Replace shield before Consult physician immediately if skin penetration occurs. operating equipment. 19924-B 1004114 12 Safety MAN0962 (1/9/2012)
  • Page 13 Keep away. stopped. Lock up with wing transport bars. Lower wing(s) after transport and for CONTACT WITH ROTATING PARTS storage. CAN CAUSE SERIOUS INJURY. FAILURE TO FOLLOW INSTRUCTIONS CAN 15502--B RESULT IN SERIOUS INJURY OR DEATH. 18964-A Safety 13 MAN0962 (1/9/2012)

  • Page 14: Operation

    3-joint H-frame bearing  Always wear relatively tight and belted clothing height so that the front driveline is parallel to the to avoid getting caught in moving parts. Wear ground. (Rev. 12/5/2012) 14 Operation MAN0962 (1/9/2012)

  • Page 15: Hydraulic Connection

    NOTE: Equal Angle Drive Only: With the cutting height established, adjust the driveline carrier bearing in the H-frame to ensure the front driveline is parallel to the ground with cutter in cutting position. Operation 15 MAN0962 (1/9/2012)

  • Page 16: Tractor Operation

    PTO at 540 or 1000 RPM. lished, adjust the driveline carrier bearing in the H- The lower ground speed will permit grass to rebound frame to ensure the front driveline is parallel to the partially. ground. 16 Operation MAN0962 (1/9/2012)
  • Page 17 3. Place lock-up bar over cylinder pin and secure with safety pin. 4. Repeat steps 1 to 3 for opposite wing. 5. Lower cylinder against lock-up bars (Figure 2). Figure 4. Transport Lock In Operation Position Operation 17 MAN0962 (1/9/2012)
  • Page 18 PTO spline groove. ___ Make sure tractor 3-point lift links do not interfere with hydraulic hoses or driveline throughout full ___ Check all lubrication points and grease as instructed in lubrication information. Make sure turning range.  18 Operation MAN0962 (1/9/2012)

  • Page 19: Owner Service 19

    5. Securely block rear tractor wheels, in front and equipment for eyes, hair, hands, hearing, and head; behind. Tighten tractor lower 3-point arm anti-sway and respirator or filter mask where appropriate. mechanism to prevent side-to-side movement. Owner Service 19 MAN0962 (1/9/2012)
  • Page 20 For gearbox, use a high quality gear oil with a viscosity half where it meets female half. Slide drive halves index of 80W or 90W and an API service rating of GL– over each other several times to distribute grease. 20 Owner Service MAN0962 (1/9/2012)
  • Page 21 3. Align crossbar (10) with blade access hole in the at the tip. Keep any spacers not used in the instal- cutter frame. Remove cap screw (52), blade pin lation as replacements or for future installation. Owner Service 21 MAN0962 (1/9/2012)
  • Page 22 6. 10 mm x 1.5P x 50 mm Cap screw 7. 10 mm x 1.5P Hex nut 8. 12 mm x 1.5P x 65 mm Cap screw 9. 12 mm x 1.5P Hex nut Figure 8. Slip Clutch Assembly 22 Owner Service MAN0962 (1/9/2012)

  • Page 23: Shielding Repair

    Sand down scratches and the edges of areas of increase in air pressure and result in a tire explosion. missing paint and coat with Woods spray paint of Welding can structurally weaken or deform the wheel. matching color (purchase from your Woods dealer).

  • Page 24: Troubleshooting

    Add hydraulic oil. Unit doesn’t cut level Wing section cuts lower than Lengthen turnbuckle connecting center center yoke to wing wheel yoke. Wing section cuts higher than Shorten turnbuckle connecting center center yoke to wing wheel yoke. 24 Troubleshooting MAN0962 (1/9/2012)

  • Page 25: Dealer Service 25

    2. Inspect gearbox for leakage and bad bearings. Incorrect Installation Leakage is a very serious problem and must be corrected immediately. NOTE: Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts. Figure 12. Seal Installation Dealer Service 25 MAN0962 (1/9/2012)
  • Page 26 4. Support gearbox in hand press and push on input 7. Apply grease to lower seal lips (18) and press seal shaft (3) to remove bearing (7). (18) over output shaft (4), using a tube of the 26 Dealer Service MAN0962 (1/9/2012)
  • Page 27 22. Top cover 17. Shim 23. Cap screw 8 mm x 16 (8.8) 18. Oil seal (Vertical Shaft) 24. Vent plug 19. Oil seal (Horizontal Shaft) 25. Cotter pin 20. Cap 26. Washer Figure 13. Gearbox Dealer Service 27 MAN0962 (1/9/2012)

  • Page 28: Removal From Cutter

    Seal should be areas where seals seat. Resurface any damage flush with housing when properly installed. Repeat with emery cloth or replace shaft. process for opposite end shaft. 28 Dealer Service MAN0962 (1/9/2012)
  • Page 29 14. Shaft 1-3/4, 20 spline, center 15. Snap ring 16. Bearing 17. Gear 18. 1/2 Breather 19. 5/16 Lock washer 20. M8 x 30 Cap screw 8.8 21. Cover 22. Snap ring Figure 14. Splitter Gearbox Assembly Dealer Service 29 MAN0962 (1/9/2012)
  • Page 30 Slowly apply force with jack. 6. Crossbar puller screw 7. Crossbar puller link NOTE: Hydraulic jack will not operate if tipped more than 90°. Use care to prevent bending cross- bar during removal. Figure 16. Crossbar Removal 30 Dealer Service MAN0962 (1/9/2012)
  • Page 31 1. Yoke 2. Cup and bearings 3. Snap ring 4. Journal cross Figure 18. U-Joint Exploded View U-Joint Disassembly 1. Remove external snap rings from yokes in four locations as shown in Figure 19. Figure 21 Dealer Service 31 MAN0962 (1/9/2012)
  • Page 32 5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction. Figure 23. Split Rim Tire Servicing 32 Dealer Service MAN0962 (1/9/2012)

  • Page 33: Assembly Instructions

    Assembly of this cutter is the responsibility of the 1. Insert attitude rod (6) under splitter gearbox WOODS dealer. It should be delivered to the owner support and through pivot casting in wheel yoke completely assembled, lubricated and adjusted for nor- arm assembly.
  • Page 34 81. 1/2 NC x 1-1/2 Carriage Bolt 85. 1/2 NC x 5 Hex Head Cap Screw 88. 1/2 NC Flange Lock Nut 90. 1/2 NPT x 1/4 NPT Reducer Bushing Figure 25. Spring Arm and Cylinder Installation 34 Assembly MAN0962 (1/9/2012)
  • Page 35 88. 1/2" NC Flange Lock Nut 97. 3/4 NC x 2-1/4 Hex Head Cap Screw 100.3/4 x 2 x 3/8 Flat Washer 102.3/4 NC Lock Nut 107.1" Flat Washer Figure 26. Center Section Wheel and Hub Installation Figure 27. Tongue Installation Assembly 35 MAN0962 (1/9/2012)
  • Page 36 89. .50 x 1.00 x 1.031 Sleeve 93. 5/8 NC x 7 Hex Head Cap Screw 94. 5/8 x 1-3/4 x 14 GA Cup Washer 95. 5/8 NC Hex Lock Nut Figure 28. 3-Joint Drive Installation 36 Assembly MAN0962 (1/9/2012)
  • Page 37 5. Repeat procedure of opposite wing. (BW126XR only had right wing installed. BW126XL only has NOTE: Items 19 & 20 must be installed with square left wing installed. corners on top and facing cylinder as shown. Assembly 37 MAN0962 (1/9/2012)
  • Page 38 Figure 33. Wing Wheel and Hub Installation - Right 16. Wing Lock-Up Bar 20. Cylinder Link 18. 1 x 4.08 Clevis Pin 53. Spacer, 1" 19. Cylinder Link 62. 1/4 x 1-1/2 Cotter Figure 32. Left Wing Lock-Up Bar Installed 38 Assembly MAN0962 (1/9/2012)
  • Page 39 110. 1 NC Lock nut NOTE: Make sure a breather fitting is installed in the rod end port of the wheel yoke cylinder. Figure 34. Left Wing Wheel Yoke Adjustment Link Installed 4. Attach hose to each elbow. Assembly 39 MAN0962 (1/9/2012)
  • Page 40 3. Front left chain plate 4. Rear chain plate, right 5. Rear chain plate, left 22. 3/8 NC x 1-1/4 Carriage bolt 23. 3/8 NC Flange lock nut Figure 36. Chain Shielding Installation - Center Section 40 Assembly MAN0962 (1/9/2012)
  • Page 41 21. 1/2 NC Flange lock nut 8. Front wing chain plate, outer 17. 5/16 Chain - 6 - link 22. 3/8 NC x 1-1/4 Carriage bolt 23. 3/8 NC Flange lock nut Figure 37. Chain Shielding Installation - Right Wing Shown Assembly 41 MAN0962 (1/9/2012)
  • Page 42 22. 3/8 NC x 1-1/4 Carriage bolt GR5 10. Rubber belt, .25 x 8.75 x 31.11 23. 3/8 NC Flange lock nut 11. Rubber belt, .25 x 8.75 x 53.87 Figure 39. Belt Shielding Installation - Right Wing 42 Assembly MAN0962 (1/9/2012)
  • Page 43  Use a suitable lifting device of sufficient capac- Refer to Figure 40. ity. Use adequate personnel to handle heavy com- ponents. 1. Remove hinge pin (6) from center section. Assembly 43 MAN0962 (1/9/2012)
  • Page 44 (10), two flat washers (12) and two lock nuts (14). Winch Kit Installation (Optional) 5. Place weight box assembly adjacent to the center Refer to page 75 for Installation and Operation instruc- section and align hinge sections. tions.  44 Assembly MAN0962 (1/9/2012)

  • Page 45: Dealer Check Lists 45

    ___ Explain to customer that when towing on a public ing pin or collar slides freely and is seated in road to comply with all state and local light- groove on tractor PTO shaft. ing/marking laws and to use a safety tow chain. Dealer Check Lists 45 MAN0962 (1/9/2012)
  • Page 46 NOTES 46 Notes MAN0962 (1/9/2012)

  • Page 47: Parts Index

    CHAIN SHIELDING - CENTER SECTION (OPTIONAL) ......70 CHAIN SHIELDING - WING (OPTIONAL) ........... 71 HYDRAULIC CYLINDERS....................72 HYDRAULIC CYLINDER STROKE CONTROL KIT ............73 CROSSBAR PULLER (OPTIONAL) .................. 73 BW126X / BW126XQ COUNTERWEIGHT BOX ASSEMBLY (OPTIONAL) ..... 74 WINCH KIT (OPTIONAL)....................75 Parts 47 MAN0962 (1/9/2012)
  • Page 48 MAIN FRAME ASSEMBLY (FRONT SECTION) Rev. (9/11/2013) 48 Parts MAN0962 (1/9/2012)
  • Page 49 58982 Tongue pivot pin 38 1003435 .66 x .88 x 4.50 Sleeve 1791 .625 x 1 x .563 HT Sleeve 13087 3/4 x 1 x 9/16 HT Sleeve 46605 Clevis pin, 1 x 2.26 Rev. (9/11/2013) Parts 49 MAN0962 (1/9/2012)
  • Page 50 MAIN FRAME ASSEMBLY (REAR SECTION) 50 Parts MAN0962 (1/9/2012)
  • Page 51 1 x 5.08 headless pin 34279 1 NC Hex lock nut 57050 Access hole cover ----- Tire & hub (see page 67) 8669 1/4 x 1/4 x 156 Hose HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 51 MAN0962 (1/9/2012)
  • Page 52 WING ASSEMBLY 52 Parts MAN0962 (1/9/2012)
  • Page 53 1 x 5 Lock-Up pin HHCS Hex Head Cap Screw 65130 Spacer, 1" * Standard hardware, obtain locally 1631 1 x 2.72 Headless pin ----- Tire & hub (see page 67) 14552 1/4 x 1/4 x 200 Hose (Rev. 3/5/2012) Parts 53 MAN0962 (1/9/2012)
  • Page 54 1034924 Plug - relief, 1/2-14 NPT ------- ------- Lock washer, M8 split ------- ------- Screw, hex M8 x 1.25P x 35 mm 1034948 1034948 Cover 1034983 1034983 Snap ring, external 40 mm Standard hardware, obtain locally 54 Parts MAN0962 (1/9/2012)
  • Page 55 STYLE - A SPLITTER GEARBOX ASSEMBLY Parts 55 MAN0962 (1/9/2012)
  • Page 56 STYLE - B SPLITTER GEARBOX ASSEMBLY 56 Parts MAN0962 (1/9/2012)
  • Page 57 Bearing 1005310 1005313 Gear 57076 57076 1/2 Breather 2472 2472 5/16 Lock washer, standard ------- ------- M8 x 30 mm HHCS CL 8.8 1005311 1005311 Cover 20895 20895 Snap ring Standard hardware, obtain locally Rev. (5/27/2014) Parts 57 MAN0962 (1/9/2012)
  • Page 58 STYLE - A WING & CENTER GEARBOX ASSEMBLY 58 Parts MAN0962 (1/9/2012)
  • Page 59 NS O-ring, 14 mm x 3 mm 1034986 1034986 1034986 1034986 Spacer, input 1034945 1034945 1034945 1034945 Snap ring - internal, 90 mm Crown gear placed on opposite end of input shaft for right wing Standard hardware, obtain locally Not Serviced Parts 59 MAN0962 (1/9/2012)
  • Page 60 STYLE - B WING & CENTER GEARBOX ASSEMBLY 60 Parts MAN0962 (1/9/2012)
  • Page 61 1005512 1005512 1005512 Gearbox repair kit (Includes items (6, 7, 8, 10, 11, 12, 13, 18, & 19) Crown gear placed on opposite end of input shaft for right wing Standard hardware, obtain locally Not Serviced Parts 61 MAN0962 (1/9/2012)
  • Page 62 M12 x 1.75P Hex lock nut 57438 Flange yoke 57262 M12 x 1.75P x 65 mm HHCS 8.8 57432 Friction disc (package of 2) 1005508 Clutch repair kit (includes items 7, 10, 11, 12, 13 & 14) 62 Parts MAN0962 (1/9/2012)
  • Page 63 Spring pin 10 x 90 19811 1/2 NC x 2 HHCS GR8 57299 Yoke 1-1/2, 23-spline I.C. 1/2 NC Hex nut 40727 Outer shield 40758 Lock collar kit ASG (540 rpm 6-spline 1-3/8) 40728 Inner shield Parts 63 MAN0962 (1/9/2012)
  • Page 64 Shaft assembly, female 40766 Bearing ring SC25 (complete w/guard) 40778 Screw (package of 10) 1001042 M16 x 2.0P x 90 mm HHCS 8.8 40777 Anti-rotation chain 1005522 M16 x 2.0P Hex lock nut NSS Not serviced separately 64 Parts MAN0962 (1/9/2012)
  • Page 65 Decal, danger rotating driveline 34473 * 5/8 NC x 3 HHCS GR5 (see page 12) 1021314 CV shield outer (540 RPM) † Not shown 1021318 CV shield outer (1000 RPM) HHCS Hex Head Cap Screw Standard hardware, obtain locally Parts 65 MAN0962 (1/9/2012)
  • Page 66 M12 x 1.75P x 60 mm HHCS 8.8 40778 Screw (package of 10) 1005508 Clutch repair kit (includes items 21, 24, 25, 26, 27 & 28) 40767 Support bearing 40779 Grease fitting HHCS Hex Head Cap Screw 66 Parts MAN0962 (1/9/2012)
  • Page 67 & hardware - 5 bolt -or- 1017042 Rim half for 6 x 9 solid tire 1028820 1 24 x 7.25 x 12 Aircraft tire, rim & hardware - 5 bolt -or- * Standard hardware, obtain locally Parts 67 MAN0962 (1/9/2012)
  • Page 68 Rubber shield .25 x 9.25 x 28.00 13 1027469 Rubber shield .25 x 9.25 x 18.25 20973 * 3/8 NC x 1-1/4 Carriage bolt GR5 14350 * 3/8 NC Flanged lock nut * Standard hardware, obtain locally 68 Parts MAN0962 (1/9/2012)
  • Page 69 29893 * 1/2 NC x 1-1/2 Carriage bolt GR5 11900 * 1/2 NC Flanged lock nut 20973 * 3/8 NC x 1-1/4 Carriage bolt GR5 14350 * 3/8 NC Flanged lock nut * Standard hardware, obtain locally Parts 69 MAN0962 (1/9/2012)
  • Page 70 3/8 NC x 1 Carriage bolt GR5 6697 * 3/8 NC x 1 Carriage bolt GR5 14350 * 3/8 NC Flanged lock nut 14350 * 3/8 NC Flanged lock nut * Standard hardware, obtain locally * Standard hardware, obtain locally 70 Parts MAN0962 (1/9/2012)
  • Page 71 3/8 NC x 1-1/4 Carriage bolt GR5 14350 * 3/8 NC Flanged lock nut * Standard hardware, obtain locally Pin & chain quantities are for one wing * Standard hardware, obtain locally Pin & chain quantities are for one wing Parts 71 MAN0962 (1/9/2012)
  • Page 72 Cylinder tie rod 4510 -------- 1/2 Pipe plug -or- Obtain Locally 11893* 11893* 1/2 x 1/4 Pipe reducer † Not used on this cylinder bushing ‡ Included in seal kit Cylinder butt end Not sold separately 72 Parts MAN0962 (1/9/2012)
  • Page 73 Crossbar puller clevis 24876 Crossbar puller tube assembly 3097 * 5/8 NC x 4-1/2 HHCS GR5 24881 Crossbar puller screw assembly 230 * 5/8 NC Hex nut 24885 Crossbar puller link Standard hardware - obtain locally Parts 73 MAN0962 (1/9/2012)
  • Page 74 3/8 Lock washer 46605 Clevis pin, 1 x 2.26 14350 * 3/8 NC Flange lock nut 1863 * 1" Flat washer 11920 1 x 1-7/8 x 1/4 Washer HHCS Hex Head Cap Screw * Standard hardware, obtain locally 74 Parts MAN0962 (1/9/2012)
  • Page 75 (3) and Klik pin (4). 838 * Washer, 3/8 lock 4. Remove cylinder pin from clevis end and raise 835 * Hex nut, 3/8 NC plated slowly. 5. Install transport lock before moving unit. Standard hardware; obtain locally Parts 75 MAN0962 (1/9/2012)

  • Page 76: Bolt Torque Chart

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 77: Bolt Size Chart

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa............Mega Pascal ASABE....

  • Page 78: Index

    Free Mower Safety Video Order Form Obtaining Replacement Manuals 11, 12, 13 Safety & Instructional Decals Product Registration 7, 8, 9, 10 Safety Rules Specifications Safety Symbols Explained Table of Contents TROUBLESHOOTING Warranty Product Replacement Parts 78 Index MAN0962 (1/9/2012)
  • Page 79 BW180XHD, BW1260X, BW1800X, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 80 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

Batwing bw180xBatwing bw180xqBatwing bw126xqBatwing bw126x

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