302620 Rev. 8/06 Hustler Super Mini Z Parts Manual ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097...
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land.
General Information This Manual covers Hustler Super Mini Z 23/44 model 927269, Super Mini Z 25/52 model 927277, Super Mini Z 24/52 model 927285, and Super Mini Z 27/52 model 927533. Frequently Ordered Parts PART NO. 027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz.
sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION FDRW Standard Torques...
Rivet-nut Installation INDEX SERVICE PART NO. 546630 546648 MFG. PART QTY. 387936 52" MINI Z FRAME 392449 44" MINI Z FRAME 808493 3/8-16 THREAD NUTSERT NOTES: DESCRIPTION 302620 8/06...
Footrest Assembly INDEX SERVICE PART NO. 388884 785485 785493 086660 767954 781880 052860 1. Do not tighten, Item 1 ( 388884 Mini Z Floor Plate) must be able to pivot on these bolts. 302620 8/06 MFG. PART QTY. 388884 MINI Z FLOOR PLATE 785485 UPPER STEP TREAD 785493...
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1. Add 3.5 oz. Lubrizol® (027912) to new system or when hydraulic oil is changed (see Owner’s Manual). 2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top of Item 8 (032771 Strainer). 3. Included in Hydro Kit (791160). Note: Seal Kit for hydraulic pump;...
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Battery Installation INDEX SERVICE PART NO. 058776 768523 348417 785063 771428 055939 029868 024927 740696 034272 768820 034280 029876 779850 1. When performing maintenance, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started (See owners manual).
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NOTES: 1. Torque to 280-310 ft.-lbs. Included with wheel motor. 2. Torque brake assembly mounting bolts to 24 ft.-lbs. 3. 783118 used on left wheel. 4. 783126 used on right wheel. 5. Includes Item 1 (781260 Steering Bar Grip). 6. Used on mowers with serial numbers prior to 06071186. 302620 8/06...
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Pump Belt and Pulley Installation For mowers with serial numbers prior to 04040580 LOCATION FOR RUBBER BUMPER 4-10 302620 8/06...
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Pump Belt and Pulley Installation INDEX SERVICE PART NO. 783761 212076 797654 791251 787366 783829 785659 083196 782466 768127 366765 016527 767962 008193 784918 015495 368860 025296 061101 786848 028118 781872 781302 786533 787408 778217 036244 767954 054502 055939 362392 778738 768515 024927...
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Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times - it will require about 5 minutes to complete. 4-12 302620 8/06...
Kawasaki Engine Installation TO BULLET TERMINALS (MALE-BRN) (FEMALE-ORG) TO SPADE TERMINAL P/O ENGINE RED/BLK POSITIVE BATTERY CABLE 302620 8/06...
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CS .250-20 X .75 HX G5 ZNYC FW .281 X .625 X .051/.080HD ZNYC ELECTRIC COOLER FAN CLIP SUPER MINI Z HOOD CN ZN TIN-C7343-1420 HOSE CLAMP 1" REMOTE AIR FILTER HOSE KAWASAKI 23 HP ENGINE (FH680V, 3600 RPM) (USED ON 927269)
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1. Includes mounting hardware. 2. Includes one (1) of Item 3 (057661 Hose Clamp). 3. Part of Item 30 (783894 Tractor Wire Harness). 4. Engine oil capacity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet).
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Honda Engine Installation GRA/PUR POSITIVE BATTERY CABLE RED/BLK ANTI-ROLLOVER WHEEL BRACKET PART OF ENGINE 302620 8/06...
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CS .250-20 X .750 HX G5 ZNYC 768515 FW .281 X.625 X .051/.080 HD ZNYC 036236 CS .312-18 X 1.00 HX G5 ZNYC 783837 ELECTRIC COOLER FAN 369470 SUPER MINI Z HOOD 044818 CN ZN TIN-C7343-1420 045088 HOSE CLAMP 1" 785675 REMOTE AIR FILTER HOSE 787689...
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3. Part of Item 41 (787200 Tractor Wire Harness). 4. Engine oil capacity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet). 7.
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CS .250-20X .750 HX G5 ZNYC 768515 FW .281X.625X.051/.080HD ZNYC 783837 ELECTRIC COOLER FAN 044818 CN ZN TIN-C7343-1420 369470 SUPER MINI Z HOOD 795310 REMOTE AIR FILTER HOSE 796672 3/8-18 OIL DRAIN VALVE 787713 0.50" LOW PRESSURE HOSE 769166 HOUR METER...
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7. Used on mowers with serial number 05031280 and higher. These parts replace drain hose, 90° fitting, and drain plug, on mowers with serial numbers prior to 05031280 5-12 302620 8/06...
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Fuel System Installation SEAT SUPPORT CROSSMEMBER 5-14 302620 8/06...
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Fuel System Installation SERVICE ITEM NO. PART NO. 784181 796318 796326 791277 745059 000323 000331 767954 055822 015818 015818 015818 015818 1. Torque to 20 ft.-lbs. 2. Supplied with new fuel tank. 302620 8/06 MFG. PART 784181 FUEL TANK CAP 796318 RIGHT SIDE FUEL TANK 796326...
Drive Wheel Assembly/Installation SERVICE INDEX NO. PART NO. 782078 782284 782086 019521 061077 770859 1. Torque to 65-75 ft. lbs. 2. Inflate tire to 8-10 psi. 302620 8/06 MFG. PART 782078 WHEEL/TIRE ASSEMBLY 23 X 9.50 TIRE 23 X 9.50-12 WHEEL 10 X 7.5 TIRE VALVE 061077...
Anti-Rollover Wheel Assembly SERVICE INDEX NO. PART NO. 034272 768523 350835 068239 767962 781567 016253 031997 1. Do not torque, wheel must turn freely. 2. Mowers with serial number prior to 04110938 will have anti rollover wheel brackets as part of tractor frame. MFG.
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4. Used on mower with serial number prior to 05050800. 5. Used on mowers with serial number 05050800 and higher, mowers with serial number pior to 05050800, use 786889. 6. Optional blades: 785428 785436 16" CW Gator Blade 18" CW Gator Blade 302620 8/06...
Deck Belt Routing and Tensioning 1. Spring length after tensioning new beltmeasured from outside of hook to outside of hook. 2. Route belt as shown. 302620 8/06 NOTES:...
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Seat Installation INDEX SERVICE PART NO. 036244 767954 748756 389940 781617 722199 792051 000331 086660 724716 350421 388983 768523 034272 080358 781880 052860 768523 055822 1. Must pivot freely. 2. Service parts available for Michigan seats: PART NO. 793307 793323 793281 793299 797571...
This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death.
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▲ Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ▲ Use only genuine Hustler replacement parts to ensure that original standards are maintained Using a ramp ▲...
Safety and Instruction Decals ▲ ▲ Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable. The following illustrations show the various safety decals that are located on the machine. A brief explanation is shown to help the operator understand the meanings of these decals.
Drive wheels...8-10 psi Gauge wheels ...8-10 psi Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. WARNING: Explosive separation of a tire and rim can cause serious injury or death.
WARNING: To insure maximum performance and life, it is necessary to burnish the clutch. Super Mini Z units built with serial number 03120228 and later were built with Warner clutches. It is not necessary to burnish these clutches. Super Mini Z units built prior to serial number 03120228 were built with Ogura clutches.
Hydraulic filter instructions and warnings for application of solvent type selected. A hydraulic oil heat exchanger is installed on the Super Mini Z. This heat exchanger is designed to keep hydraulic system oil temperature lower in hot operating conditions or heavy continuous operating conditions.
Fuel tank Figure 11-8 WARNING: Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or conditioner opening. Keep gas away from eyes and skin. The fuel tanks are located in the tractor’s fenders.
(especially diesel engines). Therefore, Hustler Turf Equipment and the engine manufacturers have carefully selected a reliable filter designed to fit the needs of the engines.
control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.
Introduction Your Super Mini Z was adjusted before it left the factory and was checked during predelivery setup. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem.
Spring housing Front ball stud Steering dampener with spring Figure 11-22 Control lever stops The control lever stops (Fig. 11-21) are designed to do two things: First, and most important, they must keep the pumps from bottoming out internally. Secondly, the stops may be adjusted to help drive straight when the control levers are pushed forward against the stops.
NOTE: The front brake link is not adjustable. Fig. 11-24 2. Raise and block the tractor up so the drive wheels are off of the floor. 3. Open the hydraulic pump’s bypass valve (Fig. 11-25), on the side that is being adjusted, by turning bypass valve counter clockwise one-half to one revolution.
Engine RPM setting The Super Mini Z is designed so that the engine will run at 3600 rpm static pump load only. At this speed the hydraulic pumps are running at their maximum rated speed.
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Deck lift threaded Chains Figure 11-36 Hardware Figure 11-37 This will assure that the height will not move during the setting process. Otherwise, spring pressure from the deck lift springs will tend to pull the stop away from the handle. 6.
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INDEX Access to engine and hydraulic pump...11-9 Adjustment introduction...11-15 Belt replacement...11-13 Burnishing the electric clutch...11-9 Control lever adjustment ...11-16 Control lever stops ...11-16 Decals...11-5 Deck drive belt adjustment...11-17 Deck leveling and height adjustment ...11-18 Electrical system ...11-9 Engine air filter ...11-12 Engine oil and filter...11-11 Engine rpm setting ...11-18 Fuel system...11-10...