HUSTLER ATZ 928143 Parts Manual
  1. Manuals
  2. Brands
  3. HUSTLER Manuals
  4. Lawn Mower
  5. ATZ 928143
  6. Parts manual
HUSTLER ATZ 928143 Parts Manual

HUSTLER ATZ 928143 Parts Manual

Hustler lawn mower parts manual
Hide thumbs
Table of Contents

Advertisement

Quick Links

Enlarged version
Hustler ATZ
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097

Advertisement

Table of Contents
loading

Related Manuals for HUSTLER ATZ 928143

Summary of Contents for HUSTLER ATZ 928143

  • Page 1 Hustler ATZ Parts Manual ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097...
  • Page 2 108604 10/08...

  • Page 3: Table Of Contents

    Chapter 1 General Information ........1-1 Chapter 2 Rivet Nut Installation .
  • Page 4 Chapter 10 Tractor Decals ........10-2 72"...

  • Page 5: General Information

    General Information This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model 928168 Frequently Ordered Parts PART NO. 783936 FILTER ELEMENT 781443 PUMP DRIVE BELT 784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK 797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK 795781 B-SECTION BELT, 60"...

  • Page 6: Standard Torques

    Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION FDRW Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS...
  • Page 7 Chapter 2 Contents Rivet Nut Installation ........2-2 Footrest Assembly .

  • Page 8: Rivet Nut Installation

    Rivet Nut Installation ITEM SERVICE PART NO. 546572 MFG. PART QTY. 381848 ATZ FRAME 808493 RIVET NUT, 3/8-16 THREAD 600961 RIVET NUT, 1/2-13 THREAD NOTES: DESCRIPTION 108604 10/08...

  • Page 9: Footrest Assembly

    Footrest Assembly ITEM SERVICE PART NO. 359547 395533 305615 086660 767954 052860 781880 1. Do not tighten, Floor must be able to pivot on these bolts. 108604 10/08 MFG. PART QTY. 359547 STEP TREAD 395533 FLOOR PLATE 305615 STEP TREAD 086660 NT .375-16 HX LK NY 767954...
  • Page 10 108604 10/08...
  • Page 11 Chapter 3 Contents Hydraulic System Installation—Kawasaki 31 HP HT Engine..3-2 108604 10/08...

  • Page 12: Hydraulic System Installation-Kawasaki 31 Hp Ht Engine

    Hydraulic System Installation—Kawasaki 31 HP HT Engine 108604 10/08...
  • Page 13 Hydraulic System Installation—Kawasaki 31HP HT Engine INDEX SERVICE PART NO. 705608 768515 713198 033035 783704 068551 032763 032771 357616 034272 768523 055947 788042 008193 767962 783928 783936 109604 077859 789339 601260 700484 601629 601628 601627 601626 784082 781534 781658 784025 783993 788174 601687...
  • Page 14 HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. Start engine at idle. 3. Let run for a minimum of 30 seconds. 4. Stroke handles to forward position. 5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time).
  • Page 15 Chapter 4 Contents Battery Installation ........4-2 Deck Lift Assembly .

  • Page 16: Battery Installation

    Battery Installation RED WIRE, PART OF WIRE HARNESS TRACTOR FRAME BLACK WIRE, PART OF WIRE HARNESS 108604 10/08...
  • Page 17 Battery Installation ITEM SERVICE PART NO. 024927 771428 796219 744276 768523 058776 348417 055939 029868 740696 034272 779850 1. When performing service on mower, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started.

  • Page 18: Deck Lift Assembly

    Deck Lift Assembly TRACTOR FRAME 108604 10/08...
  • Page 19 Deck Lift Assembly ITEM SERVICE PART NO. 348318 600437 783001 704643 781294 782995 015495 055749 348391 756270 034272 348458 781229 781831 1. Apply grease to zerks (see owners manual). 108604 10/08 MFG. PART NO. 348318 STOP HANDLE 600437 HEIGHT ADJUSTMENT STOP (½" DIA PIN) 783001 DECK LIFT INDICATOR 704643...

  • Page 20: Park Brake Assembly

    Park Brake Assembly SEE “Steering Sub-Assembly” on page 4-10 108604 10/08...
  • Page 21 Park Brake Assembly ITEM SERVICE PART NO. 767954 768523 023655 782979 063198 781211 059832 034272 054502 354035 005116 350397 350330 350264 765339 086660 783126 783118 789321 036236 789644 601344 712927 048876 1. Torque to 280-310 ft.-lbs. Included with wheel motor. 2.

  • Page 22: Steering Assembly

    Steering Assembly SEE “Steering Sub-Assembly” on page 4-10 108604 10/08...
  • Page 23 Steering Assembly ITEM SERVICE PART NO. 110679 781716 053199 055822 767954 768523 023655 781286 600221 781922 029876 347684 704163 768515 068551 348797 036244 034272 108604 10/08 MFG. DESCRIPTION PART NO. 110679 STEERING CONTROL PANEL 781716 SS .500-13 X 1.75 SH ZN 053199 NT .500-13 HX JAM ZN 055822...

  • Page 24: Steering Sub-Assembly

    Steering Sub-Assembly 4-10 108604 10/08...
  • Page 25 Steering Sub-Assembly SERVICE ITEM NO. PART NO. 781260 348755 767954 036244 705178 023655 768523 348946 348888 348714 781153 781716 781583 086660 348862 601769 601768 053660 110674 110681 601727 110680 1. Includes Item 1 (781260 Steering Bar Grip). 2. Includes Item 15 (601769 Lower Handle Grip) and Item 16 (601768 End Handle Grip) 108604 10/08 MFG.

  • Page 26: Pump Belt And Pulleys Installation

    Pump Belt and Pulleys Installation TRACTOR FRAME 4-12 108604 10/08...
  • Page 27 Pump Belt and Pulleys Installation ITEM SERVICE PART NO. 601462 212076 601311 783829 785659 083196 601461 783712 791251 008193 767962 016527 366765 784918 349761 015495 025296 061101 781856 028118 781872 601016 601463 036236 768523 034272 797654 1. Torque to 45-48 ft-lbs. 2.
  • Page 28 4-14 108604 10/08...
  • Page 29 Chapter 5 Contents Kawasaki 31 HP Engine Installation ......5-2 Fuel System Installation........5-6 Instrument Panel Assembly/Installation.

  • Page 30: Kawasaki 31 Hp Engine Installation

    Kawasaki 31 HP Engine Installation YEL/BLK TO SPADE TERMINAL ON RECT. NEG. BATTERY CABLE BULLET CONNECTORS POS. BATTERY CABLE RED/BLK TO SPADE ON STARTER 108604 10/08...
  • Page 31 Kawasaki 31 HP Engine Installation ITEM SERVICE PART NO. 601549 109743 720516 788018 785378 601550 780841 017004 782664 029751 705137 016899 055939 768515 109748 783837 109604 778738 768523 034272 796524 036236 034280 036244 377994 601257 788943 029876 601555 601561 044818 047654 1.

  • Page 32: Fuel System Installation

    Fuel System Installation TRACTOR FRAME WITH ENGINE 108604 10/08...
  • Page 33 Fuel System Installation ITEM SERVICE PART NO. 779306 793240 793232 106732 712919 767954 055822 000398 036244 045088 347989 015818 015818 015818 000323 705954 767962 797084 000331 1. Torque to 20 ft.-lbs. 2. Supplied with Item 18 (3-way fuel switch.) 3. Included with new fuel tank. 4.

  • Page 34: Instrument Panel Assembly/Installation

    Instrument Panel Assembly/Installation 25a 15a FUSE SIZE AND LOCATION RIGHT SIDE FUEL TANK 108604 10/08...
  • Page 35 Instrument Panel Assembly/Installation ITEM SERVICE PART NO. 776476 785808 045898 000430 785030 712257 714998 704932 769166 059832 601675 055947 768515 110151 601089 060731 110152 601554 1. Part of 601555 (Wire Harness) 108604 10/08 MFG. DESCRIPTION PART NO. 776476 PTO SWITCH 785808 KEY SET 045898...

  • Page 36: Electrical Schematic - Kawasaki (601555)

    Electrical Schematic - Kawasaki (601555) 108604 10/08...
  • Page 37 Chapter 6 Contents Front Wheel Assembly........6-2 Semi-Pneumatic Tire/Wheel—789537 .

  • Page 38: Front Wheel Assembly

    Front Wheel Assembly TRACTOR FRAME 108604 10/08...
  • Page 39 Front Wheel Assembly ITEM SERVICE PART NO. 705954 344267 798603 263517 784223 387035 045765 349266 041475 025296 061101 789537 1. Apply grease to zerks (see owners manual). 2. Torque to 100 ft.-lbs. 3. Assemble with extended inner race toward item 6 (387035 Spacer, 1.07 x 1.312 x 2.793).

  • Page 40: Semi-Pneumatic Tire/Wheel-789537

    Semi-Pneumatic Tire/Wheel—789537 ITEM SERVICE PART NO. 039677 789537 015511 782771 MFG. DESCRIPTION PART NO. WHEEL BEARING TIRE/WHEEL ASSEMBLY GREASE FITTING 45 DEG 1/4 BEARING SPACER NOTES: 108604 10/08...

  • Page 41: Drive Wheel Assembly Installation

    Drive Wheel Assembly Installation ITEM SERVICE PART NO. 789529 789420 783563 784066 019521 061077 601085 1. Torque to 65-75 ft. lbs. 2. Inflate tire to 8-12 psi. 108604 10/08 MFG. PART NO. 789529 LH TIRE/WHEEL ASSEMBLY 789420 RH TIRE/WHEEL ASSEMBLY TIRE 24 X 12-12 AT101 WHEEL ASSY 12 X 8.50 (ATZ) TIRE VALVE...

  • Page 42: Anti-Rollover Wheel Assembly

    Anti-Rollover Wheel Assembly TRACTOR FRAME ITEM SERVICE PART NO. 068239 031997 767962 781567 1. Do not torque, wheel must turn freely. MFG. DESCRIPTION PART NO. 068239 CS .500-13 X 4.500 HX G5 ZN 031997 ANTI-SCALP WHEEL 767962 FW .531 X 1.063 X .090 SAE HD ZN 781567 NT .50-13 HX LK NY NOTES:...
  • Page 43 Chapter 7 Contents Weight Installation ........7-2 ROPS Installation .

  • Page 44: Weight Installation

    Weight Installation TIRE/WHEEL ASSEMBLY TRACTOR FRAME 108604 10/08...
  • Page 45 Weight Installation ITEM SERVICE PART NO. 008193 767962 789214 392597 792077 781567 392035 392191 392357 089938 108604 10/08 MFG. PART QTY. DESCRIPTION 008193 NT .500-13 HX G5 ZNYC 767962 FW .531 X 1.063 X .090 SAE HD ZN 789214 MMZ WHEEL WEIGHT 392597 WHEEL WEIGHT BACKING PLATE 792077...

  • Page 46: Rops Installation

    ROPS Installation 108604 10/08...
  • Page 47 ROPS Installation ITEM SERVICE PART NO. 008193 767962 391375 381657 381665 381673 008573 392985 789412 392613 392605 078386 077859 381723 381731 017616 016642 768002 016972 110855 381749 768523 036236 789404 789396 033035 033035 033035 033035 601979 1. Torque to 73 ft.-lbs. (8 places). 2.
  • Page 48 108604 10/08...
  • Page 49 Chapter 8 Contents 72" Side Discharge Deck Assembly (XR7) ....8-2 72" Side Discharge Deck Pulley Assembly (XR7) ....8-4 60"...

  • Page 50: 72" Side Discharge Deck Assembly (Xr7)

    72" Side Discharge Deck Assembly (XR7) 108604 10/08...
  • Page 51 72" Side Discharge Deck Assembly ITEM SERVICE PART NO. 548453 798694 052860 767954 086660 103010 781708 767962 031997 053199 781567 005116 808485 314104 015495 103184 025395 808493 788166 1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely. 2.

  • Page 52: 72" Side Discharge Deck Pulley Assembly (Xr7)

    72" Side Discharge Deck Pulley Assembly (XR7) 72" DECK ASSY BELT GUIDE INDEXING 108604 10/08...
  • Page 53 72" Side Discharge Deck Pulley Assembly (XR7) ITEM SERVICE PART NO. 784207 797910 601434 025007 347443 028118 781856 259812 781302 350884 107620 107621 016972 781385 797449 792002 016527 752386 538850 705954 767962 768523 058776 212472 796235X 798702 782474 769257 029934 783738 1.

  • Page 54: 60" Side Discharge Deck Assembly

    60" Side Discharge Deck Assembly 108604 10/08...
  • Page 55 60" Side Discharge Deck Assembly SERVICE ITEM NO. PART NO. 548438 798694 052860 767954 086660 103010 781708 767962 031997 053199 781567 808485 103184 005116 314104 015495 808493 025395 788166 1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely. 2.

  • Page 56: 60" Side Discharge Deck Pulley Assembly (Xr7)

    60" Side Discharge Deck Pulley Assembly (XR7) 60" DECK ASSY BELT GUIDE INDEXING 108604 10/08...
  • Page 57 60" Side Discharge Deck Pulley Assembly (XR7) ITEM SERVICE PART NO. 797720 797910 601434 025007 347443 028118 781856 373191 781302 350884 103192 103200 016972 781385 797449 792002 016527 752386 770842 705954 767962 768523 058776 212472 796235X 794685 782474 769257 029934 783738 1.

  • Page 58: Side Discharge Deck-"A" Adaptors

    Side Discharge Deck—"A" Adaptors Deck Assembly 8-10 108604 10/08...
  • Page 59 Side Discharge Deck—"A" Adaptors SERVICE ITEM NO. PART NO. 108661 108516 025395 767954 086660 108604 10/08 MFG. QTY. DESCRIPTION PART NO. 108661 AIR FLOW FLOOR (72" DECKS) 108516 AIR FLOW FLOOR (60" DECKS) 025395 CB .375-16X 1.00 STD CD 767954 FW .406X .812 X.060 SAE 086660 NT .375-16 HXZY NL...

  • Page 60: 60" Rear Discharge Deck Assembly

    60" Rear Discharge Deck Assembly DEFLECTOR DETAIL 8-12 108604 10/08...
  • Page 61 60" Rear Discharge Deck Assembly ITEM SERVICE PART NO. 549576 109484 768523 086660 767954 710194 601069 015495 349803 036244 352591 781708 767962 053199 781567 031997 109486 109487 601483 106716 600254 351676 109482 109483 778399 016253 058776 037887 109485 792887 788166 1.

  • Page 62: 60" Rear Discharge Deck Pulley Assembly

    60" Rear Discharge Deck Pulley Assembly 8-14 108604 10/08...
  • Page 63 60" Rear Discharge Deck Pulley Assembly ITEM SERVICE PART NO. 795781 110411 110412 794446 028118 796714 781567 767962 770867 109549 600296 109948 601779 797910 704759 781302 259812 016972 016527 752386 770842 792002 782474 783738 796680X 796235X 212472 600901 795633 796722 029934 768523 058776...

  • Page 64: Spindle Assembly-796235

    Spindle Assembly–796235 ITEM SERVICE PART NO. 077123 766204 034843 012005 072272 796227 1. Install upper bearing with extended inner race up. 2. Install lower bearing with extended inner race down. MFG. QTY. PART NO. BEARING W/O COLLAR BLADE SPINDLE BUSHING CAST SPINDLE HOUSING GREASE FITTING FW 1.06 X 2.00 X.134 SAE ZN...

  • Page 65: Spindle Assembly-796680

    Spindle Assembly–796680 ITEM SERVICE PART NO. 077123 766204 034843 012005 600893 796698 1. Install upper bearing with extended inner race up. 2. Install lower bearing with extended inner race down. 108604 10/08 MFG. QTY. DESCRIPTION PART NO. BEARING W/O COLLAR BLADE SPINDLE BUSHING CAST SPINDLE HOUSING GREASE FITTING...
  • Page 66 8-18 108604 10/08...

  • Page 67: Deck Installation

    Chapter 9 Contents Deck Installation ........9-2 72"...

  • Page 68: Deck Installation

    Deck Installation TRACTOR ASSEMBLY DECK ASSEMBLY 108604 10/08...
  • Page 69 Deck Installation ITEM SERVICE PART NO. 055749 061101 025296 051169 704643 1. 60" Side Discharge Deck installation is shown, 72" Side Discharge Deck and 60" Rear Discharge Deck installation are similar. 108604 10/08 MFG. DESCRIPTION PART NO. 055749 CS .437-14 X 1.750 HX G5 ZN 061101 NT .750-10 HX NL ZN 025296...

  • Page 70: 72" Side Discharge Belt Routing And Tensioning

    72" Side Discharge Belt Routing and Tensioning 1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBLY NOTES: 108604 10/08...

  • Page 71: 60" Side Discharge Belt Routing And Tensioning

    60" Side Discharge Belt Routing and Tensioning 1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook. 2. Route belt as shown. 108604 10/08 DECK ASSEMBLY NOTES:...

  • Page 72: 60" Rear Discharge Belt Routing And Tensioning

    60" Rear Discharge Belt Routing and Tensioning 1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBLY NOTES: 108604 10/08...
  • Page 73 Chapter 10 Contents Tractor Decals ......... 10-2 72"...

  • Page 74: Tractor Decals

    Tractor Decals 10-2 TOP OF SEAT PAN BOTTOM OF SEAT PAN 108604 10/08...
  • Page 75 Tractor Decals ITEM SERVICE PART NO. 781427 779280 601980 601968 791830 601967 600899 785188 601815 600941 727172 782573 793588 782615 601791 108604 10/08 MFG. QTY. DESCRIPTION PART NO. 781427 DECK HEIGHT INDICATOR DECAL 779280 HOT & HYDRAULIC OIL DECAL 601980 INSTRUMENT PANEL DECAL 601968 HYD PRESSURE DECAL...

  • Page 76: 72" & 60" Side Discharge Deck Decals(Xr7)

    72" & 60" Side Discharge Deck Decals(XR7) INDEX SERVICE PART NO. 786285 786277 760637 727420 727172 727453 727438 799395 781419 799353 359547 797845 MFG. QTY. DESCRIPTION PART NO. 786285 72" SIDE DISCHARGE DECK ID DECAL 786277 60" SIDE DISCHARGE DECK ID DECAL 760637 MOWER DECK QUICK REFERENCE DECAL 727420...

  • Page 77: 60" Rear Discharge Deck Decals

    60" Rear Discharge Deck Decals INDEX SERVICE PART NO. 786277 760637 727438 727453 727172 796953 359547 797845 108604 10/08 MFG. QTY. DESCRIPTION PART NO. 786277 60" DECK ID DECAL 760637 MOWER DECK QUICK REFERENCE DECAL 727438 WHIRLING BLADES DECAL 727453 BELT &...
  • Page 78 10-6 108604 10/08...
  • Page 79 Chapter 11 Contents Seat Installation ........11-2 108604 10/08 11-1...

  • Page 80: Seat Installation

    Seat Installation 11-2 108604 10/08...
  • Page 81 Seat Installation ITEM SERVICES PART NO. 792051 784140 797076 728147 746131 036236 078386 110686 000331 086660 767954 724716 350421 036244 108291 357384 768523 034272 783910 781880 080358 052860 781567 722199 601130 108290 089938 770867 601053 601647 601648 068239 601098 110677 601089 059832 704932...
  • Page 82 PART NO. DESCRIPTION 793299 SEAT CUSHION KIT 793315 SEAT SWITCH 793265 MOLDED ARMREST KIT (INCLUDES BOTH ARMRESTS) 793273 ARMREST STOP ASSEMBLY 11-4 108604 10/08...
  • Page 83 Maintenance & Adjustment Safety......12-2 Safe Maintenance & Adjustment Practices....12-2 Using a ramp.
  • Page 84 Control lever stops ....... 12-22 Steering dampener....... 12-23 Control lever adjustment .

  • Page 85: Maintenance & Adjustment Safety

    Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death. WARNING –...
  • Page 86 Clean flammable material from machine. Prevent fires by keeping engine compartment, battery, hydraulic lines, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil. Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing.

  • Page 87: Using A Ramp

    Using a ramp Use extreme caution when loading and unloading a unit with a ramp. Use only a single, full width ramp; do not use individual ramps for each side of the unit. Having a full width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards. It also reduces the risk of a wheel going off and the machine tipping over.

  • Page 88: Maintenance

    MAINTENANCE LOCATOR CHART Viewed from bottom of tractor Maintenance 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9.
  • Page 89 MAINTENANCE LOCATOR CHART 72" XR-7 deck 1. Deck Pusher Arm Zerks (2) 60" XR-7 deck 2. Deck Belt 3. Spindle Housing Zerk (3) 4. Blades 60" Rear Discharge deck FIG. 2 108604 10/08 12-7...
  • Page 90 SERVICE AT INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and/or damaged parts Visually inspect tires Check oil level, engine (1) Clean air intake screen (5) Clean oil heat exchanger (5) Check & clean engine compartment Check air cleaner service indicator Check fuel level Blades - sharpen &...

  • Page 91: Introduction

    a ---Refer to Engine Owner’s Manual NOTE: After completing maintenance cycle (300 hours), repeat cycle. INTRODUCTION Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

  • Page 92: Hour Meter

    Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt to mount a tire without the proper equipment and experience to perform the task.
  • Page 93 The battery is located under the seat platform "FIG. 4". WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. WARNING: Avoid skin and clothing contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes.

  • Page 94: Access To Engine And Hydraulic Pumps

    Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair.
  • Page 95 The system filter is located directly in front of the hydraulic reservoir. A standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only. HYDRAULIC RESERVOIR HYDRAULIC FILTER FIG. 6 IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump.

  • Page 96: Fuel System

    FUEL SYSTEM DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Do not fill tank with engine running or while engine is hot. Clean up any gasoline spills. Allow engine to cool before storing machine inside a building. Keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank.

  • Page 97: Engine Oil And Filter

    The fuel tanks are located in the tractor’s fenders. ("FIG. 8") Total capacity for the fuel tanks is 15 U.S. gallon (56.8 liter) Use regular unleaded gasoline with an octane rating of 87 or higher. The fuel filter ("FIG. 9") is installed in the fuel line between fuel tanks and engine fuel pump. Replace filter annually or after every 500 hours of operation, whichever occurs first.

  • Page 98: Engine Air Filter

    The oil drain and oil filter are located at the rear of the engine "FIG. 11". ENGINE OIL DRAIN PLUG ENGINE AIR FILTER Perform engine air filter maintenance per the scheduled maintenance chart. See ‘‘SERVICE AT INTERVALS INDICATED’’ on page 12-8. A specially designed dry filter is standard equipment on the Hustler ATZ tractors and supplies clean combustion air to the engine "FIG.

  • Page 99: Overservicing

    (especially diesel engines). Therefore, Hustler Turf Equipment and the engine manufacturers have carefully selected a reliable filter designed to fit the needs of the engines. The filter specified is a Donaldson filter, Hustler part number 785261.

  • Page 100: Recommended Service Procedure

    Owners should be reminded that failure to use original equipment replacement parts is an “alteration” and will not be considered for warranty in the event of engine damage. RECOMMENDED SERVICE PROCEDURE 1. Release clamps and remove element. Clean the canister with a damp cloth. 2.
  • Page 101 Inspect these belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife. NOTE: Replace the belt every 400 hours or every two (2) years whichever comes first.

  • Page 102: Mower Blade Maintenance

    run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively. Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering. Keep oil and grease away from belts, and never use belt dressings.
  • Page 103 Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the resharpening pattern shown above. FIG. 18 108604 10/08 Warped Blade (Replace) Straight Blade (Replace) Comparison of Warped and Straight Blades Resharpening pattern Cutting Plane Original edge 12-21...

  • Page 104: Adjustment

    INTRODUCTION Your Hustler ATZ was adjusted before it left the factory and was checked during predelivery setup. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage.

  • Page 105: Control Lever Stops

    JAM NUT PUMP LINKAGE FIG. 22 If the tractor creeps in the neutral position the control linkage may be adjusted as follows: 1. Raise and block the tractor up so the drive wheels are off of the floor. WARNING: Never work under the machine or attachment unless it is safely supported with jack stands.

  • Page 106: Steering Dampener

    corresponding side and turn the stop (set screw) inward to stop the control levers slightly before the pump bottoms out. Lock in place when the adjustment is correct by re-tightening the jam nut. 3. Do this for each side. To adjust the stops for driving straight when control levers are against the stops during operation: 1.
  • Page 107 WARNING: Never work under the machine or attachment unless it is safely supported with jack stands. Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating.

  • Page 108: Hydraulic Pump Belt Adjustment

    8. Rotate the tire and at the same time rotate the turnbuckle to shorten the length of the brake linkage to increase the brake pressure. When you feel the brake begin to engage, stop adjusting the turnbuckle. Re-tighten the jam nuts on the turnbuckle. 9.

  • Page 109: Engine Rpm Setting

    TENSION IDLER SPRING CHAIN FIG. 31 ENGINE RPM SETTING The Hustler ATZ is designed so that the engine will run at 3600 rpm static pump load only. At this speed the hydraulic pumps are running at their maximum rated speed. DECK LEVELING AND HEIGHT ADJUSTMENT The mower deck has three areas that may need to be checked and adjusted periodically.
  • Page 110 3. Raise deck and place 3.25” block under the back of the deck and a 4” block under the front of the deck "FIG. 33". This will set the cutting height at 3-1/2 ". NOTE: Back of deck will automatically be set approximately ¼" higher. 4.
  • Page 111 HARDWARE 7. Loosen the two nuts on the front of height indicator so that the foot pedal is free "FIG. 38". 8. Start the leveling process on the left front of the tractor. 9. Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1"...
  • Page 112 height indicator. FOOT PEDAL LIFT BLOCK 1" 1" DECK LIFT ROD NUTS FIG. 38 FIG. 39 12-30 108604 10/08...

  • Page 113: Index

    Numerical Index Part Page Index Part Numbers 000323 000331 11-3 000398 000430 005116 008193 4-13 008573 012005 8-16 8-17 015495 4-13 8-13 015511 015818 016253 8-13 016527 4-13 8-15 016642 016899 016972 8-15 017004 017616 018846 019521 023655 4-11 024927 025007 025296 4-13...
  • Page 114 Part Page 377994 381657 381665 381673 381723 381731 381749 381848 387035 391375 392035 392191 392357 392597 392605 392613 392985 395533 538850 546572 548438 548453 549576 8-13 600221 600254 8-13 600296 8-15 600437 600893 8-17 600899 10-3 600901 8-15 600941 10-3 600961 601016 4-13...
  • Page 115 Part Page 782615 10-3 782664 782771 782979 782995 783001 783118 783126 783563 783704 783712 4-13 783738 8-15 783829 4-13 783837 783928 783936 783993 784025 784066 784082 784108 784140 11-3 784207 784223 784918 4-13 784983 785188 10-3 785295 785378 785659 4-13 785808 786277 10-4...
  • Page 116 Part Page Part Page Part Page 108604 10/08...

This manual is also suitable for:

Atz 928150Atz 928168Atz

Table of Contents