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Owner's Manual
Assembly, Testing, Operation, Servicing, and Storage
Water Pump: Outdoor agricultural product used for general
READ and UNDERSTAND the Owner's Manual completely before using this water pump. Assemble, test, and
use only in accordance with the Owner's Manual instructions.
WEAR personal protective gear when filling, using, cleaning, and servicing the water pump.
DO NOT START water pump until ready to use in order to avoid unintentional spray release.
Improper use of the water pump could result in serious injury or illness to the operator or nearby
persons/animals, or could cause damage to the environment.
** This water pump is recommended for use in pumping non-flammable liquids such as water.
Solids capacity will depend on model.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Original Instructions for
purpose water pumping, field irrigation and trash
applications.**
WARNING
M109163E.3
109163, 109173, 109183
ITEM NUMBER:
SERIAL NUMBER: _______________
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Table of Contents
Troubleshooting
Related Manuals for North Star M109163E.3
Summary of Contents for North Star M109163E.3
- Page 1 M109163E.3 109163, 109173, 109183 ITEM NUMBER: SERIAL NUMBER: _______________ Owner’s Manual Original Instructions for Assembly, Testing, Operation, Servicing, and Storage Water Pump: Outdoor agricultural product used for general purpose water pumping, field irrigation and trash applications.** WARNING READ and UNDERSTAND the Owner’s Manual completely before using this water pump. Assemble, test, and use only in accordance with the Owner’s Manual instructions.
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents About Your Water Pump ......................4 Summary of Important Safety Information ................5 During Assembly During Operation During Storage / Troubleshooting Warning Label Locations ......................6 Unpacking ..............................Assembly .................................. Machine Components ........................9 Operation Operation - Preparing the Water Pump for Each Use Step One: Inspect/Repair ....................... -
Page 4: About Your Water Pump
About Your Water Pump Thank you for purchasing your NorthStar water pump! About Your Water Pump This water pump is a machine designed for outdoor, agricultural, general purpose water pumping, field irrigation and trash pumping applications. This water pump is capable of handling suspended soft solids, up to a capacity determined by the model. -
Page 5: Summary Of Important Safety Information
Summary of Important Safety Information WARNING Read and understand this owner’s manual completely before using the water pump. Improper use of the water pump could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. -
Page 6: During Storage / Troubleshooting
Summary of Important Safety Information Other exhaust dangers. Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Avoid inhalation of exhaust. ------------------------------------- AFTER OPERATION ------------------------------ ... -
Page 7: Warning Label Locations
Warning Label Location Call North Star Product Support at 1-800-270-0810 to order new labels. Order Part No. 785261 – Warning, priming port plug 791213 - Warning decal 781120 - Pump decal... -
Page 8: Unpacking
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the manual bag. If you have damaged components: Contact the freight company that delivered the unit and file a claim. If you have missing components: Contact NorthStar Product Support at 1-800-270-0810. The following items are found in the manual bag. -
Page 9: Assembly
Assembly Attach rubber feet to the base. 1. Using a 3/8” and 7/16” socket, attach the rubber feet to the base with the bolt and nut. Base Base Rubber Foot Bolt... -
Page 10: Machine Components
Machine Components Prime Port: Fill the priming port to prime the pump. Discharge Fitting: Connect the discharge hose to the discharge fitting. Suction Fitting: Connect the suction hose to the suction fitting. Drain Port: Drain the liquid in the pump through the drain port. Pump: The pump moves the liquid. -
Page 11: Operation - Preparing The Water Pump For Each Use
Operation – Preparing the Water Pump for Each Use Step One: Inspect/Repair If the water pump has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the water pump. Damaged or clogged equipment could result in leaks or uncontrolled spray. -
Page 12: Step Two: Fueling
Operation – Preparing the Water Pump for Each Use Step Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine off / cool The engine must be off and allowed to cool at least two minutes before adding fuel. -
Page 13: Step Three: Attach A Suction Strainer
Operation – Preparing the Water Pump for Each Use Step Three: Attach a suction strainer WARNING This pump is design to pump water only. Never use the water pump to pump flammable liquids. 1. Attach suction A suction strainer should be attached to the suction hose. A suction strainer has holes or slots small enough to prevent large debris from working through and strainer damaging the pump. - Page 14 Operation – Preparing the Water Pump for Each Use 2. Environment Ambient Operating Temperature Range. +5 °F to +104 °F (-15 °C to +40 °C). If conditions operating pump below +32 °F (0 °C) drain pump after use to prevent damage from freezing.
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Page 15: Operation - Using The Water Pump
Operation – Using the Water Pump Operate the water pump WARNING Do not run the water pump unattended. Review the “Operation – Important Safety Information” provided in this manual. 1. Review safety information 2. Priming Using the priming port on the top of the pump, completely fill the pump chamber with water before starting the engine. -
Page 16: Storage
Storage Prepare the water pump for end-of-season storage by running clean water through the system. This will flush out any contaminants and clean the water pump internals. After the water pump has been flushed with clean water, completely drain the water pump of all water to protect from freezing. WARNING Gasoline vapors can ignite and cause a fire. -
Page 17: Troubleshooting
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules. Before attempting to service the water pump: 1. Review Review the Troubleshooting Table below for the type of problem you are troubleshooting experiencing. However, DO NOT attempt to repair until the steps listed below are followed. -
Page 18: Specifications
Specifications 109163 – 2” Semi-Trash Engine Honda GX160 2” NPT Suction & Discharge Size Maximum Flow 10,010 GPH Maximum Suction Head 23 FT Maximum Total Head 98 FT Maximum Pressure 42 PSI 5/8” Passable Solid Size Mechanical Seal Silicon Carbide Overall Dimensions (L x W x H) 20"... - Page 19 109163/109173/109183 Exploded View – Rev. E.2 Item Part # Description Model Qty. 60590 GX160 Honda Engine 109163, 109173 39115 GX270 Honda Engine 109183 2” Semi-Trash Pump 780969 109163 3” Semi-Trash Pump 780970 109173 4” Semi-Trash Pump 782559 109183 786078 109163 782529 Frame 109173...
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Page 20: 780969 Pump Exploded View
780969 Pump Exploded View Item Description Part # Qty. Item Description Part # Qty. Pump Cover 781234 Outlet Flange 782566 Large O-ring 781235 Inlet Flange 782565 Sealing Washer 781236 Inlet Check Valve 781250 Mount Bolt 781237 Inlet Connection Bolt 788866 Mechanical Seal 781238 Pump Body Bolt... -
Page 21: 780970 Pump Exploded View
780970 Pump Exploded View Item Description Part # Qty. Item Description Part # Qty. Pump Cover 781257 Outlet Flange 782568 Large O-ring 781258 Inlet Flange 782567 Sealing Washer 781259 Inlet Check Valve 781271 Mount Bolt 781260 Inlet Connection Bolt 788867 Mechanical Seal 781261 Pump Body Bolt... -
Page 22: 782559 Pump Exploded View
782559 Pump Exploded View Item Description Part # Qty. Item Description Part # Qty. Pump Cover 782652 Outlet Flange 782666 Large O-ring 782653 Inlet Flange 782667 Sealing Washer 782654 Inlet Check Valve 782668 Mount Bolt 782655 Inlet Connection Bolt 788870 Mechanical Seal 782656 Pump Body Bolt... -
Page 23: Limited Warranty
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. - Page 24 Manufactured by Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.com...