MULTIQUIP Mikasa MVH-200DA Operations & Parts Manual
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MULTIQUIP Mikasa MVH-200DA Operations & Parts Manual

MULTIQUIP Mikasa MVH-200DA Operations & Parts Manual

Reversible plate compactor mikasa series
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OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200DA
REVERSIBLE PLATE COMPACTOR
(YANMAR DIESEL ENGINE)
Revision #0 (03/21/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MVH-200DA

  • Page 1 OPERATION & PARTS MANUAL SERIES MODEL MVH-200DA REVERSIBLE PLATE COMPACTOR (YANMAR DIESEL ENGINE) Revision #0 (03/21/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PAGE 2 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Control (A-type) Assembly ......... 38-39 Pump (A-type) Assembly ........40-41 Throttle (A-type) Assembly ........ 42-43 Specification and part NOTE number are subject to change without notice. PAGE 4 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 5: Parts Ordering Procedures

    18910 WILMINGTON AVENUE to our Parts Department: POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 Toll-free nationwide — 800-427-1244 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 5...

  • Page 6: Specifications

    E / l c i r i o c E / l c i r s b l 8 / ) s b l o i s PAGE 6 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 7: Dimensions

    MVH-200DA — DIMENSIONS Figure 1. MVH-200DA Reversible Plate Compactor Dimensions . N I . n i . n i . n i MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 7...

  • Page 8: Safety Message Alert Symbols

    DO NOT follow these directions. ALWAYS wear approved respiratory protection when required. CAUTI CAUTI CAUTI CAUTI CAUTION You CAN be INJURED if you DO NOT follow these directions. PAGE 8 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 9 CAUTION - Sight and Hearing Hazards ALWAYS wear approved eye and hearing protection. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 9...

  • Page 10: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 10 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 11 Also know the phone numbers of the nearest ambulance , doctor and fire department . This information will be invaluable in case of an emergency. Figure 18. Lifting the Compactor MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 11...

  • Page 12: Operation And Safety Decals

    Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 2. Operation and Safety Decals PAGE 12 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 13: Features

    Due to their weight and force, reversible plates are ideal for semi-cohesive soils. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 13...

  • Page 14: Plate Compactor Components

    Stopper - Locks the handle in place in the upward position Place straight vertically to start, push fully counterclockwise for stowing. for full throttle and fully clockwise to stop plate compactor. PAGE 14 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 15: Engine Components

    10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 15...

  • Page 16: Pre-Inspection

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 17: Start-Up Procedure

    Pull the starter grip briskly and smoothly for starting. Figure 9. Starter Grip MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 17...

  • Page 18: Operation

    6. If travel lever is placed in the neutral position, the machine will vibrate in place. PAGE 18 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 19: Operation

    Figure 15. Stowing the Handle 4. Tie down the machine securely on the transportation so that it will not move or topple over. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 19...

  • Page 20: Maintenance

    Check connections should be replaced hydraulic hose connections with wrench applied for every 2 years. tightness. Check engine oil. PAGE 20 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 21: Maintenance

    NEVER brush off dirt. Brushing will force dirt into the fibers and cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 21...
  • Page 22 V-belt moves onto the pulley. Figure 20. Vibrator Oil Maintenance PAGE 22 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 23 (Figure 22). After a while, oil will flow out of the bleed plug. When aeration disappears, reinstall the plug, tightening it securely. MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 23...
  • Page 24 NEVER! smoke around or near the a. spool valve: when pushed forward, resistance is felt in compactor. two-stage motion. PAGE 24 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 25: Troubleshooting

    . l a MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 25...
  • Page 26 Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
  • Page 27 NOTE PAGE MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    , #, , %, or >, belong to the same assembly or kit. The contents of this parts catalog NOTE are subject to change without notice. PAGE 28 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 29: Suggested Spare Parts

    1 ..11487076630 ... ROPE, RECOIL STARTER 2 ..11425035110 ... STRAINER, OIL LUB W/ O-RING 2 ..11425055121 ... FILTER, FUEL OIL 1 ..11425055100 ... FILTER, FUEL STRAINER MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 29...

  • Page 30: Decal Placement

    MVH-200DA — DECAL PLACEMENT BODY ASSY. PAGE 30 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 31 920206280 DECAL, PINCH POINT DANGER 920206290 DECAL, READ MANUAL CAUTION 1 DECAL, MULTIQUIP 920206880 DECAL, V-BELT PLATE, SERIAL NO......1 ..... CONTACT PARTS DEPARTMENT MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 31...

  • Page 32: Body Assembly

    MVH-200DA — BODY ASSY. BODY ASSY. PAGE 32 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 33 PACKING 1/4, CU 455455570 CLUTCH SPACER 455116700 GUARD FRAME 001221230 BOLT 12X30 T 030212300 SW M12 455215250 COVER GUARD 959406800 NUT M6 020306050 NUT M6 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 33...

  • Page 34: Vibration Assembly

    MVH-200DA — VIBRATION ASSY. VIBRATION ASSY. PAGE 34 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 35 PW M8 001200810 BOLT 8 X 10 953404600 COPPER PACKING 8 X 16 X 2 040006910 BEARING 6910 455010020 ELBOW 45' 15-0404 031108160 PW M8 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 35...
  • Page 36 MVH-200DA — VIBRATION ASSY. (CONT.) VIBRATION ASSY. (CONT.) PAGE 36 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 37 001521225 SOCKET HEAD BOLT 12 X 25 T 001521240 SOCKET HEAD BOLT 12 X 40 T 952405480 SHIM 70 X 90 X 0.5 AS REQUIRED MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 37...

  • Page 38: Control (A-Type) Assembly

    MVH-200DA — CONTROL ( A-TYPE ) ASSY. CONTROL ( A-TYPE ) ASSY. PAGE 38 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 39 BOLT 12X60 T 020312100 NUT M12 020412070 NUT M12, H=7 031112230 PW M12 030212300 PW M12 001220830 BOLT 8X30 T 030208200 SW M8 031108160 PW M8 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 39...

  • Page 40: Pump (A-Type) Assembly

    MVH-200DA — PUMP ( A-TYPE ) ASSY. PUMP ( A-TYPE ) ASSY. PAGE 40 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 41 SOCKET HEAD PLUG 1/8 456328850 CYLINDER COVER, F #$ 456441740 BALL SEAT 953405260 PACKING 1/4, CU 001520660 SOCKET HEAD BOLT 6X100 T 001520615 SOCKET HEAD BOLT 6X15 T MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 41...

  • Page 42: Throttle (A-Type) Assembly

    MVH-200DA — THROTTLE LEVER ( A-TYPE ) ASSY. THROTTLE ( A-TYPE ) ASSY. PAGE 42 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 43 455334250 WIRE GUIDE, AL103F ......1 ....S/N C1834 AND ABOVE 956100038 THROTTLE WIRE 1550-1740 359406810 WIRE STOPPER AY (3D) 091004006 SCREW 4 X 6 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 43...

  • Page 44: Yanmar L70Ee-Dvmk

    YANMAR L70EE-DVMK— CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. NOTES: - SEE CYLINDER HEAD AND BONNET ASSY., ITEM1 - SEE FUEL INJECTION PUMP ASSY., ITEM1 PAGE 44 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 45 26106080122 BOLT M 8X12 PLATED 22312040080 PIN 4X8, STRAIGHT 11435002200 MAIN BEARING US=0.25 ........1 ..... UNDER-SIZED PART 11435002210 MAIN BEARING US=0.50 ........1 ..... UNDER-SIZED PART MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 45...
  • Page 46 YANMAR L70EE-DVMK— CYLINDER HEAD & BONNET ASSY. CYLINDER HEAD & BONNET ASSY. PAGE 46 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

  • Page 47: Cylinder Head Assembly

    11477111950 BONNET ASSY, HEAD ........1 ..... INCLUDES ITEMS W/ % 11425003591 SHAFT ASSY, DECOMP 11425003640 SPRING 22312030160 PARALLEL PIN 3X16 26106060552 BOLT M 6X55 PLATED MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 47...

  • Page 48: Air Cleaner & Muffler Assembly

    YANMAR L70EE-DVMK— AIR CLEANER & MUFFLER ASSY. AIR CLEANER & MUFFLER ASSY. PAGE 48 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 49 BOLT M 6X12 PLATED 26216080182 STUD M 8X18 PLATED 26306080002 11428813800 DEFLECTOR EXH ..........1 ..... INCLUDES ITEMS W/ 26554060182 SCREW M 6X18 26367060002 U-NUT M6 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 49...

  • Page 50: Crankshaft, Piston And Camshaft Assembly

    YANMAR L70EE-DVMK— CRANKSHAFT, PISTON & CAMSHAFT ASSY. CRANKSHAFT, PISTON & CAMSHAFT ASSY. NOTES: - SEE CYLINDER BLOCK ASSY., ITEM 24 - SEE CYLINDER BLOCK ASSY., ITEM 56 PAGE 50 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 51 RING SET O.S=0.50 ...........1 ..OVER-SIZE(O.S=0.50)PART 71438023610 BEARING, PIN(U.S=0.25) ........1 ..UNDER-SIZE(U.S=0.25)PART 71438023620 BEARING, PIN(U.S=0.50) ........1 ..UNDER-SIZE(U.S=0.50)PART 16031014550 WASHER 22512070360 KEY 7X 36 26106080202 BOLT M 8X 20 PLATED MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 51...

  • Page 52: Lub. Oil Pump And Governor Assembly

    LUB. OIL PUMP & GOVERNOR ASSY. NOTES: - SEE CYLINDER BLOCK ASSY., ITEM 24 - SEE CYLINDER BLOCK ASSY., ITEM 1 - SEE CYLINDER BLOCK ASSY., ITEM 2 PAGE 52 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 53 SPRING, REGULATOR 11425066200 SPRING, RETURN 13521061090 LEAD 22451060000 WIRE 0.6 11477161890 PROTECTOR CMP ..........1 ..... INCLUDES ITEMS W/ # 11477161960 SPACER 24311000180 O-RING 1A P-18.0 MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 53...

  • Page 54: Cooling And Starting Device Assembly

    YANMAR L70EE-DVMK— COOLING & STARTING DEVICE ASSY. COOLING & STARTING DEVICE ASSY. PAGE 54 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 55 11487076630 ROPE, STARTER 11435076591 PULLEY, STARTER 26106060082 BOLT M 6X 8 PLATED 26106060122 BOLT M 6X 12 PLATED 11425076600 PLUNGER 11425076610 HOLDER, PLUNGER 16080278260 CLAMP MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 55...

  • Page 56: Fuel Injection Pump Assembly

    YANMAR L70EE-DVMK— FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PAGE 56 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 57 RETAINER , SPRING 11477553140 SPACER, VALVE STOP 11477553210 11487553100 HOLDER ASSY ...........1 ..... INCLUDES ITEMS W/ 11425053331 PIN, SPRING 11425053400 SHIM PACK 11487159804 PIPE, FUEL INJECTION MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 57...

  • Page 58: Fuel Tank And Fuel Line Assembly

    YANMAR L70EE-DVMK— FUEL TANK & FUEL LINE ASSY. FUEL TANK & FUEL LINE ASSY. NOTES: - SEE FUEL INJECTION PUMP ASSY., ITEM 28 - SEE FUEL INJECTION PUMP ASSY., ITEM 1 PAGE 58 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 59 BOLT M 6X 14, TAPPING 11477059030 PIPE ASSY, FUEL OIL ........1 ....INCLUDES ITEM W/ % 11427059010 CLIP, HOSE 11426859061 PIPE, FUEL OIL 12472259050 CLAMP 9 11425059060 PIPE, FUEL RETURN MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 59...

  • Page 60: Tool, Label And Gasket Set Assembly

    YANMAR L70EE-DVMK— TOOL, LABEL & GASKET SET ASSY. TOOL, LABEL & GASKET SET ASSY. PAGE 60 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 61 SEAL WASHER 16S 11435011340 SEAL, VALVE STEM 11477111461 GASKET, NOZZLE 11477111310 GASKET, BONNET 11435012202 GASKET, AIR INTAKE 11425012211 GASKET, AIR CLEANER 11425013201 GASKET (NON-ASB.) 10333832570 O-RING MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 61...

  • Page 62: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 62 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
  • Page 63 NOTE PAGE MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 63...

  • Page 64: Please Have The Model And Serial

    FAX: 310-537-4259 310-537-3700 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310-631-5032 WARRANTY DEPARTMENT 800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279 Your Local Dealer is: MULTIQUIP INC..18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com...

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