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BENGAL BRUTE ASSEMBLIES CNH T6010-80 MAXXUM 110,115,120, 125,130,140,155 Current as of 06/09/2010 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06022003...
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TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize the chance of accidents.
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• Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Common Parts Section____________________________ 6-1 WARRANTY INFORMATION_____________________________ 7-1 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
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SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
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SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
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SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving.
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SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
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SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
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SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
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SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
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SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances (100 yards or more) and causing serious injury or death.
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SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
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These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
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SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Safety Section 1-12...
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SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Safety Section 1-13...
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SAFETY PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK Safety Section 1-14...
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SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK 13.5” x 7” 31513 Safety Section 1-15...
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SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Safety Section 1-16...
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SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Safety Section 1-17...
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SAFETY PART NO. LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB Safety Section 1-18...
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SAFETY PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Safety Section 1-19...
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SAFETY PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB Safety Section 1-20...
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SAFETY PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK Safety Section 1-21...
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SAFETY PART NO. LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK Safety Section 1-22...
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SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower. Refer to the parts section of this manual for detailed illustrations to locate all parts. TRACTOR PREPARATION A: Remove right hand steps.
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ASSEMBLY CRANKSHAFT ADAPTER If necessary remove the four cap-screws from the crankshaft pulley. Then install the crankshaft adapter and spacer to the pulley with cap-screws and lock-washers as shown in the parts section. FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock-washers as shown in the parts section illustration.
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ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. 1. Apply seal to cable, before stripping 2. Align seal with cable insulation. insulation. 3. Put terminal in crimping tool, then 4.
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ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door. 3.
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ASSEMBLY LIFT VALVE MOUNT Drill a Ø9/16” hole in the fender frame tube of the tractor 3/4” back of the existing hole (away from cab). Install the right valve mounting bracket to the inside of the right fender frame tube as shown below and attach it with hardware listed in the parts section of this manual.
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ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure from the back edge of the wheel well 13-1/2”...
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ASSEMBLY CABLE CONTROL LEVER STAND Place the front edge of the support bracket 2 ¾” back from the lower right front window. Rotate stand to be 2 ¼” from the right door frame as shown below. Be sure that the location of the stand will allow clearance between the cable control handles and all existing interior levers, etc.
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ASSEMBLY SWITCH BOX MOUNTING (JOYSTICK) Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. Mount the bracket using the hardware supplied, as noted in the parts section. *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that...
ASSEMBLY SWITCH BOX WIRING Refer to the Parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrument panel near window.
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ASSEMBLY JOYSTICK MOUNT STAND Mount the joystick stand mount in the same position as the cable control bracket. Place the front edge of the support bracket 2 ¾” back from the lower right front window. Rotate stand to be 2 ¼” from the right door frame as shown below. Be sure that the location of the stand will allow clearance between the joystick and all existing interior levers, etc.
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ASSEMBLY NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO) The Delta and Value units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then the small end to 15Nm.
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ASSEMBLY DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then the small end to 15Nm.
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ASSEMBLY BENGAL BRUTE HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves.
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ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp.
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ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green ( - ) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir, and install the temperature sensor using thread sealing tape.
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ASSEMBLY SELECTOR VALVE RELOCATION Drill a set of Ø3/8” or Ø10MM holes 1-1/2” to the right of the existing holes on the Leagal Rear Stow Boomrest. Install the selector valve using the hardware provided as shown in the parts section of this manual. SELECTOR VALVE INSTALLATION The selector valve is attached to the boom rest as noted above.
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ASSEMBLY GREASELESS BEARING INSTALLATION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing. Assembly Section 2-18...
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ASSEMBLY AXLE BRACE MOUNTING The axle braces are to be mounted under the rear axle of the tractor. The other end of the axle brace mounts to the lower rear corners of the main frame. After attaching the boom rest, it should fit tightly and level under the tractor. Attach the right and left axle brace to the main frame with hardware shown in the parts section and tighten.
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ASSEMBLY BOOM MOUNTING BRACKET Using a floor jack and / or a hoist, raise the boom mounting bracket up to level and slide the bracket into position onto main frame as shown in parts section. Install pin through main frame and bracket. Secure with cap-screw, lock-washer and hex nut through boss on main frame as shown.
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ASSEMBLY MAIN BOOM INSTALLATION Attach the inner end of the main boom to the swivel bracket with the cylinder anchors mounting upward, and at a right angle to the tractor. Secure it with the horizontal hinge pin. Secure the hinge pin in the boss with capscrews, etc. (see parts section).
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ASSEMBLY HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses with the hose covers as illustrated in the parts book. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap.
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ASSEMBLY MIRROR MOUNT 1. Remove the existing mirror bracket and mirror from the cab. Remove the mirror and knob from existing bracket. 3. Install the supplied bracket (using supplied hardware) on the cab as shown below. 4. Install the mirror with the knob on the supplied bracket as shown below. Refer to the Parts section for details.
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ASSEMBLY EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4.
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ASSEMBLY 6 CYLINDER EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown below to accomodate modified exhaust turbo tube. Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4.
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ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”.
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ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve.
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ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
ASSEMBLY 2WD FRONT AXLE ADJUSTMENT In order to prevent interference with mounted equipment, the front axle on a 2WD T6000 tractor will have to be adjusted outwards by 2 holes on each side (see illustration below). Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for interference.
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ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
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OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
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NOTE: Each mower head has a specific resting position for flatbed travel. If mowing for the first time with a Tiger Boom Mower, we recommend choosing a ditch or area relatively flat with a minimum of sign posts, guard rails, etc. As always, you should inspect the area for other objects that can cause potential hazards and removing them before mowing.
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A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools, located near the right side of the steering wheel. The malfunction of a section of the valve does not necessitate the replacement of the entire “bank”, only the...
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OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF SWIVEL LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON KNUCKLE LEVER # 5 BOOM SHIELD Operation Section 3-5...
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OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.
OPERATION MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects –...
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OPERATION To ensure a clean cut, engine speed should be maintained at approximately 1900 – 2200 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M.
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“OFF” position. Install the manual valve handle onto valve and operate the functions individually to stow boom. After boom is stowed in rest, transport the unit to the maintenance facility and contact your Tiger dealer for assistance. DO NOT attempt to operate the valve manually for mowing operations! Note: Pushing manual valve handles “out”...
OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller. Operation Section 3-10...
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OPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SWIVEL RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE KNUCKLE SHIELD SWITCH OPERATES SAFETY SHIELD Operation Section 3-11...
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OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.
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OPERATION Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives, rotary disk, and spindle assembly. The Heavy Duty Rotary cutter head is designed for clockwise rotation (clockwise as seen from the top or the currer head). Never operate the cutter head in the counterclockwise rotation.
OPERATION 63” BOOM FLAIL The 63” boom flail mower was designed for cutting grass. The cutter shaft speed must be maintained for proper cutting. To insure that the cutter shaft is rotating at maximun speed, run tractor at full throttle during mowing operations. If cutter shaft slows to the point that the knives are folding back against the cutter shaft, move the mower head away from the foliage and allow the cutter shaft to regain full speed.
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HEAD MUST be stowed in the LOWER position WITH Part #: 06310017 in place. If any part of this operating section, or any other section of this manual is not completely understood, contact your Tiger dealer or the address on the cover of this manual for assistance!
When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years. Tiger parts keep up with the demands for efficiency, safety and endurance expected of the Tiger Mower. MAINTENANCE PRECAUTIONS ·...
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MAINTENANCE DANGER! Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.
MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.
MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly MONTHLY OR EVERY 150 HOURS...
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MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4.
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MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.
MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. Maintenance Section 4-8...
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MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
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MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
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MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications.
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MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
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MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area. Maintenance Section 4-14...
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This procedure is to be performed daily or at 8 hour intervals. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal. Lubricate spindle at end of day while mower is still warm.
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MAINTENANCE ADJUSTING / CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure belt cover and remove cover. The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter heads.) Be sure to replace the belt cover BEFORE operating mower! DECK STOP ADJUSTMENT...
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MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (3ea.) torque to 1070 dry or 800 oiled ft. lbs.(Recomended oiled) Disk mounting bolts (6ea.
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MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so will result in component failure! Maintenance Section 4-18...
MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced.
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MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – The bolts that attach the disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued to 204 dry or 184 oiled ft.
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MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT (Old style cutter shaft) 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower.
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MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.
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4 – Install the spindle in the housing. Lightly tap the end of the spindle with a soft faced hammer to seat the spindle against the bearing inner race. 5 – Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup.
MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play.
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MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900...
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MIRROR BRACKET ITEM PART NO. QTY. DESCRIPTION WORK LIGHT KNOB T6010 MIRROR EXHAUST 06370008 MNT,MIRROR/LIGHT,TS115A 06410633 MNT,MIRROR,T6010 06410141 COLLAR,EXHAUST,TS115A 06410142 COLLAR,CLAMP,EXHAUST,TS115A 21530 CAPSCREW,1/4" X 1" NC 21525 HEX NUT, 1/4" NC 22014 FLATWASHER,1/4" 21529 CAPSCREW,1/4" X 3/4" NC 21579 CAPSCREW,5/16 X 3/4 NC 21577 HEX NUT,NYLOCK,5/16"...
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BOOM POLYCARBONATE CAB SAFETY WINDOW KIT Parts Section 5-36 R 00-00...
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BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. QTY. DESCRIPTION 06490004 POLYCARBONATE, HNTSA 115, DOOR, RH 31965 17’ TRIM SEAL, 3/8 CLIP X 3/4 OD BULB 06530502 CAPSCREW 8 MM X 40 MM GR8 EXISTING HARDWARE 06530501 CAPSCREW 6 MM X 25 MM GR8 06537006 THREADED INSERT 1/4 X 1/2 NC 21532...
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EXHAUST MOUNT - 4 CYLINDER ITEM PART NO. QTY. DESCRIPTION 06410127 MNT,EXHAUST,TSA100-110 21630 CAPSCREW,3/8 x 1,NC 21625 HEX NUT,3/8,NC 21988 LOCKWASHER,3/8 EXISTING MAINFRAME HARDWARE 06410128 MNT,EXHAUST,SUPPORT 35188 CLAMP,EXHAUST,3” 06520024 TUBE,EXHAUST,SUPPORT,4CYL 06520035 CLAMP,EXHAUST,2.75,SS,WRAP EXHAUST TUBE (CUT) Parts Section 5-38...
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TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If function operates normally, continue with electronic inspection.
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TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...
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HYDRAULIC - TROUBLESHOOTING GUIDE Parts Section 5-48...
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ELECTRICAL - TROUBLESHOOTING GUIDE Parts Section 5-49...
BENGAL BRUTE COMMON SECTION COMMON PARTS SECTION Common Section 6-1...
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TABLE OF CONTENTS SECTION SPECIFIC PARTS PAGE BOOM SWIVEL HOSE ROUTING BENGAL BRUTE BOOM ARM BENGAL BRUTE BOOM ARM / PREFORMED TUBES BENGAL BRUTE BOOMREST 6-10 BENGAL BRUTE ROTARY PIVOT ASSY 6-12 BENGAL BRUTE FLAIL PIVOT ASSY 6-14 50” BOOM ROTARY MOWER DECK ASSY 6-16 60”...
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The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900...
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BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS ITEM PART NO. QTY. DESCRIPTION 1” HOSE TO MAIN BOOM LOWER TUBE 1” HOSE TO MAIN BOOM UPPER TUBE 1/4” HOSE TO MAIN BOOM 06505085 CLAMP KIT 35131 CLAMP KIT TB3012 CLAMP 06505021 HOSE COVER’’...
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NOTES PAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6 - 5...
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BENGAL BRUTE ARM 05-25-05 Bengal Brute Common Section 6 - 6...
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BENGAL BRUTE ARM ITEM PART NO. QTY. DESCRIPTION 06700017 SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT 06700031 MAIN BOOM ARM ASSY 06310013 MAIN BOOM WLDMNT 06520075 BUSHING,1-1/2ID x 2-1/2 TB3010 BUSHING,1ID 06700036 KNUCKLE BOOM ARM ASSY 06310007 KNUCKLE BOOM WLDMNT 06520076 BUSHING,1ID x 1 06520077...
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BENGAL BRUTE ARM / PREFORMED TUBES 05-25-05 Bengal Brute Common Section 6 - 8...
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3” x 10” WELDED CYLINDER PARTS (06501021) PISTON NUT TORQUE 06501572 210 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 26 - 30 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
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3” x 18” WELDED CYLINDER PARTS (06501023 PISTON NUT TORQUE 06501572 210 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 26 - 30 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
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3-1/2” x 20” WELDED CYLINDER PARTS (06501024) PISTON NUT TORQUE TB1056 315 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 45 - 50 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
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4” x 9” WELDED CYLINDER PARTS (06501019) PISTON NUT TORQUE 06501570 375 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 45 - 50 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
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4” x 20” WELDED CYLINDER PARTS (06501022) PISTON NUT TORQUE 06501570 375 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 45 - 50 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
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NOTES PAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6 - 37...
HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMP ITEM PART NO. QTY. DESCRIPTION 23152 AVAIL PUMP ASSEMBLY 1 3/4” COMPLETE 22765 SEAL (INCLUDED IN SEAL KIT) 22766 SHAFT END COVER 22767 CHECK AND END COVER 22768 BUSHING 22769 CHANNEL SEAL (INCLUDED IN SEAL KIT) 22770 THRUST PLATE (INCLUDED IN SEAL KIT) 22771...
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50” & 60” ROTARY MOWER MOTOR 05-25-05 Bengal Brute Common Section 6 - 52...
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50” & 60” ROTARY MOWER MOTOR ITEM PART NO. QTY. DESCRIPTION 06504012 AVAIL MOTOR ASSEMBLY TRB50 22790 SHAFT END COVER 06504025 PORT END COVER 2404206 GEAR HOUSING 06504038 MATCHED GEAR SET 06504037 CAP SCREW 06504027 SET SCREW 06504028 02962201 DOWEL PIN NAMEPLATE 06504029 THRUSTPLATE...
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FLAIL MOWER MOTOR ITEM PART NO. QTY. DESCRIPTION 06504013 AVAIL MOTOR ASSEMBLY 350 - TBF50, TBF63 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
BOOM TRAVEL LOCK Danfoss Switch Box Husco Switch Box TRAVEL LOCK SWITCH TRAVEL LOCK SWITCH Toggle switch on Switch Box Refer to your switchbox before drilling hole or wiring. For cab units, drill a hole in an open area on the right side of the dash panel and install the toggle switch.
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JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 06510195 SWITCHBOX REF. TRAVEL LOCK - REFER TO HYDRAULICS REF. SOLENOID - REFER TO MAIN FRAME 05-25-05 Bengal Brute Common Section 6 - 57...
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BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 05-25-05 Bengal Brute Common Section 6 - 61...
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SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.
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TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If function operates normally, continue with electronic inspection.
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TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...
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ASSEMBLY - CLEAN CUTTER Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! WARNING: The blade alone weighs approximately 145 lbs. Be sure its weight can be supported before attempting to replace. The use of a lift mechanism will ease replacement.
1,500 RPM. If saw blade wobbles in exess of two (2) inches while tractor is idling, STOP, remove the blade and have it repaired an an approved service center. Call Tiger Service Department for replacement parts and service. Allow saw to accelerate to maximum speed before moving into foliage. Advance mower head smoothly in foliage.
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OPERATION - CLEAN CUTTER Excessive wobble will generate heat in the blade, rapidly accelerating the loss of tension. The overheated blade will then rub against the foliage as it is cutting, again increasing the heat in the blade and intensifying the wobble. The blade may then weaken, crack and eventually fail.
ASSEMBLY. If saw blade is cracked, becomes bent or wobbles in excess of two (2) inches while the tractor is idling, STOP, remove blade and have it repaired at an approved service center. Call Tiger Service Department for replacement parts and service.
TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1. Heat face of tip to dull orange, remove tip, then brush tooth body clean of all debris (carbon). 2. Apply acetone to socket rail on tooth body and allow it to evaporate. Dab on soldering paste (black flux) to socket rail of tooth body and slide pre-tinned tip into place.
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
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. Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
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TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.