Honda EM5000X Owner's Manual
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Honda EM5000X Owner's Manual

Honda portable generator user manual
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  • Page 3 Failure to do so could result in person- damage. is equipped with a U.S.D.A. maintenance to ensure its effectiveness. a spark arrester. Check local laws of EM5000SX/EM5000X is based on the latest product written permission. part of the generator,and words: or death will...

  • Page 4: Table Of Contents

    CONTENTS CONTENTS GENERATOR’SAFETY:. COMPONENT IDENTIFICATION PRE-OPERATION STARTING THE ENGINE GENERATOR USE..STOPPING THE ENGINE ... High altitude operation MAINTENANCE...2 TRANSPORTING/STORAGE TROUBLESHOOTING. WIRING DIAGRAM...4 SPECIFICATIONS...‘...4 INSTALLATION 13.. WARRANTY FERVICE : ;. .’ CHECK ... : ... ;..OF OPTIONAL PARTS ...
  • Page 5 Place the generator the generator is tilted To prevent fire hazards and to provide erator at least 1 meter (3 feet) -away from buildings during operation. Do not place flammable Children and pets must be kept away from the area of operation possibility of electric shock or burns from hot components.
  • Page 6 Such backfeed may electrocut6 contact the lines during a power outage, and when utility the generator may explode, system. CAUTION: Equipment occur if the generator is overturned ‘4 utility company burn, or cause fires in the building’s damage and corrosion from sand, dirt, and water may or sinks into a soft surface.
  • Page 7 Read these labels before you operate the generator. FWARNING DO NOT USE INDOORS. EXHAUST GAS CDNTAlNS> POISONOUSCARBON MONOXIDE. ATTENTION NE,PASUTlLlSERDANSUNENDROlT FERMEACAUSE DU RISQUED'EMPOISONNEMENT DU GAZ. ATENCl(')N NO LO USE EN LUGARES CERRADOS PORQUE EL MONOXIDE DE CARBON0 ESVENENOSO.
  • Page 8 EM5000X IAl. CAUTLUN ? CO.. LTD. HONDA MOTOR CO., LTD. MADE IN JAPAN Gl MADE IN JAPAN...
  • Page 9 -. lYlL,Lrl VOLT R/lCl-CD OIL ALERT ENGINE SWITCH CHOKE ROD FUEL VALVE CLEANER RECOIL STARTER GRIP DC CIRCUIT PROTECTOR COMPONENT ENGINE SWITCH (EM5000X) PILOT LAMP VOLTAGE ,\ 1 .‘\’ LAMP DC OUTPUT SWITCH (EMSOOOSX) TERMINAL OIL DRAIN PLUG IDENTIFICATION SELECTOR SWITCH...
  • Page 10 FUEL METER FUEL TANK CAP SPARK PLUG MUFFLER...

  • Page 11: Pre-Operation

    Perform the pre-operation engine stopped. 1. Engine Oil CAUTION: Engine oil is a major factor service life. Non detergent not recommended because they have inadequate Use Honda 4-stroke oil an equivalent oil certified to meet or exceed U.S. automobil for Service Classification will show this designation SAE lOW/30 is recommended...
  • Page 12 2. Fuel Check the fuel meter and refill the tank if the fuel level is low. Your engine is designed number of 86 or higher, 91 or higher. Gasoline pumps at service station normally tane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust Never use stale or contaminated ting dirt, dust or water in the fuel tank.
  • Page 13 ‘m ’ Gasoline is extremely conditions. Refuel in a well-ventilated smoke or allow ed- or where .gasoline Do not overfill After refueling, securely. Be careful not to,spill may ignite. If any fuel is spilled, ting, the engine. 0 Avoid repeated KEEP OUT OF .REACH OF CHILDREN.
  • Page 14 3. Air Cleaner Check the air cleaner elements to be sure they are clean and in good condi- tion. Clean or replace the elements if necessary (page30). CAUTION: Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through carburetor, into the engine.

  • Page 15: Starting

    STARTING THE ENGINE 1. Make sure that the AC circuit breaker is. in the OFF position, and that nothing is connected to the DC terminals. The generator may be hard to start if a load is connected. DC TERM’IidALS AC ClkUlT BREAKER 2.
  • Page 16 3. Pull the choke rod out td the CLOSE position. CHOKE ROD 4. Make sure the auto-throttle switch is’ in the.O.FF position, or more time will be required for warm up. (ERi15000SX only) AU’TO-TH ROTTLE SW I’TCH ‘14...
  • Page 17 With Turn the engine switch to the ON position. ITCH ENGINE SWITCH (EM5000SXI (EM5000X) Pull the starter grip lightly until resistance is felt, then pull briskly. CAUTION: Do not allow the starter grip to snap back against the engine.
  • Page 18 With electric starter (EM5000SX Turn the engine switch the engine starts. NOTE: Do not use the electric engine fails to start, release the switch and wait 10 seconds before operating the starter again. If the generator is equipped on the relay box is turned off, or the engine will not start. 0 If the speed of the starter motor drops after a period of time, it is an indica- tion that the battery.should ,ENGlNE SWITCH...
  • Page 19 7. Push the choke rod to the OPEN position 8. If you wish to use the auto-throttle to the AUTO position (EM5000SX only) NOTE: When a battery automatic, but you can override the automatic choke rod. If the choke is closed manually, rod manually to allow the choke to open.
  • Page 20 GENERATOR To prevent should be grounded. Connect minal and the ground source. Connections for standby by a qualified electrician’ trical codes. Improper erator to backfeed into the utility company workers or others who contact when utility power is restored, the generator in the building’s electrical CAUTION:...
  • Page 21 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an in- sufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, engine (the engine switch will remain in the ON position). If the Oil Alert system shuts down the engine, the Oil Alert when you operate the starter, and the engine will not run.
  • Page 22 Auto-throttle System (EM5000SX With .the switch in the-AUTO to an idle when all. loads are turned turned cn or reconnected, auto-throttle system does not operate. NOTE: q AUTO. is, recommended applied. The auto-throttle system will 1 ampere. The system is not-effective mentary power.
  • Page 23 AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, the fila- ment may be burnt out. 2. Turn the voltage selector switch to either position as required. NOTE: With the voltage selector switch in the “12OV/24OV” position, y.ou can use the 120V and 240V receptacles simultaneously.
  • Page 24 4. Plug in the appliance. CAUTION 0 Be sure that appliances for more than 30 .minutes capacity. Substantial overloading loading may not switch service life of the generator. 0 If an overloaded circuit the electrical load on. the ckcuit, the circuit breaker.
  • Page 25 DC operation The DC terminals only. 1. Connect both charging positive (+ 1 cable to the generator’s 2. Start the engine. 3. Carefully connect negative DC CIRCUIT PROTECTOR NEGATIVE (BLACK) battery cigarettes away. ing batteries The battery contains eyes may cause shield.
  • Page 26 Electrolyte is poisonous. If swallowed, drink with milk of magnesia KEEP OUT OF,REACH 0 To prevent the possibility nect charging cables Disconnect cables Before connecting vehicle, disconnect ‘the vehicle’s grounded removed. This procedure and sparks if you make accidental inal and the vehicle’s Never lean over the battery Never attempt...

  • Page 27: Stopping

    In normal use: 1. Turn the AC circuit breaker to the OFF position. Disconnect DC battery 2. Turn the engine switch to the OFF position. (EM5000X) ENGINE SWITCH 6. STOPPING turn the ehgine switch to.the OFF posi- charging cables. AC ~RCUIT...
  • Page 28 3; Turn the fuel valve to the OFF position. High altitude operation At high altitude, the standard carburetor rich. Performance will descrease, and fuel consumption High altitude performance main fuel jet in the carburetor operate the Generator your authorized Honda Generator tions.
  • Page 29 Periodic maintenance good operating condition. table on the following Shut off the engine before performing engine must be run, make sure the area is well ventilated. poisonous carbon monoxide; may lead to death. CAUTION: Use only nance or repair. Replacement damage the generator.
  • Page 30 Maintenance Schedule Check level Engine oil Change Check Air cleaner Clean Sediment cup and Clean fuel valve filter Clean-Readjust Soark olug Soark arrester Clean Valve clearance Check-Readiust Fuel tank, strainer,Clean and tank filter Check (Replace Fuel line if necessary) NOTE: (1) Service more frequently (2) These items should be serviced by an authorized owner has the proper tools and is mechanically...
  • Page 31 Changing Oil Drain the oil while the engine is still warm to assure rapid and complete ing. 1. Remove the oil filler cap and drain plug to drain the oil. 2. Install the drain plug, and tighten 3. Refill with the recommended OIL CAPACITY: 1.1 Q (1.16 US qt ) CAUTION:...
  • Page 32 Air Cleaner Service A dirty air cleaner will, restrict air flow to the carburetor. malfunction, service the air cleaner frequently when operating Never use gasoline or low flash point cleaner element. A fire or explosion dust and dirt, being drawn through CAUTION: Never run the generator wear will result.
  • Page 33 2. Wash the element in a solution of household detergent and warin water, then rinse thoroughly, or wash in nonflammable or high flash point sol- ,vent. Allow the element to dry thoroughly. 3. Soak the element in clean engine oil and squeeze out the excess oil. The engine will smoke during initial...
  • Page 34 Sediment Cup and Filter Cleaning The sediment cup and filter tank from entering the carburetor. time, the sediment cup and filter should be cleaned. 1. Turn the fuel valve to the OFF position. and filter. 2. Clean the sediment point solvent. O-ring, and sediment cup.
  • Page 35 Spark Plug Service Recommended spark plug: To ensure proper engine operation, and free of deposits. If the engine has been running, careful not to touch the muffler 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3.
  • Page 36 6. Check that the spark plug washer is in good condition, plug in by hand to prevent cross-threading. 7. After the spark plug is seated, ,tighten press the washer. NOTE: If installing a new spark plug, tighten seats to compress the washer. I,f. reinstalling 1/4 turn after the spark plug seats to compress the washer.
  • Page 37 Spark Arrester Maintenance This generator’s U.S.D.A., qualified nance to ensure’ its effectiveness. without a spark arrester. Check local laws and regulations. If the generator Allow it to cool before proceeding. it is hot. The spark arrester must be serviced every 100 hours to maintain CAUTION: its efficiency.

  • Page 38: Transporting/Storage

    TRANSPORTING/STORAGE Let the engine cool before transporting When,transporting the generator, to the OFF position, Fuel vapor or spilled fuel may ignite. Before storing the unit for an extended 1. Be sure the storage area is free of excessive humidity 2. Drain the fuel - a.
  • Page 39 d. Drain the carburetor into a suitable container. Gasoline is extremely conditions. Perform this task in a well-ventilated ped. Do not smoke or allow dure. 3. Change the engine oil. 4. Remove the spark plug, and pour about into the cylinder. oil, then reinstall the spark plug.

  • Page 40: Troubleshooting

    TROUBLESHOOTING A.When the engine will hot start: 1. Is the engine switch on? 2. Does the oil alert lamp flash when the starter is pulled? 3. Is there enough fuel? 4. Are all loads disconnected 5. Is there a spark atthe a.
  • Page 41 6. Is gasoline reaching the carburetor? To check, place a suitable valve on and loosen the drain screw. Fuel should flow out freely. try to start the engine according to the instructions. If any fuel has been spilled, tempting to start the engine. this test in a well-ventilated 7.

  • Page 42: Wiring

    10. WIRING DIAGRAM (‘EM5000SX)
  • Page 43 ..- _... *,NOAozL-mz/mL...
  • Page 44 337 cc (20.6 cu in) 182 x 64 mm (3.2 x 2.5 in)] Transistorized 1.1 ]z (1.16 USqt) 17.0 Q (4.5 US gal) IBPRSES (NGK), WlGEPR-U EM5000SX ourtput Only for charging 12V automotive Maximum EM5000X 78 kg (171.9 lb) GX340 8.0 : 1 3,600 r.p.m. Forced air magneto (ND) EM5000X...
  • Page 45 ‘l2JNSTALLATION Remote Control Kit (EM5000SX 1. Install the relay box on the right side of the generator. 2. Remove the blind 8-P connector connect the relay box connector 3. Connect the remote control REMOTE CONTROL CARI NOTE: Connect the blind connector Engine will OF OPTIONAL...
  • Page 46 Remote Control Box Starting the engine with remote control 1. Turn the fuel valve to the ON position. 2. Turn the auto-throttle 3. Turn off the engine switch at the generator and remove the key. 4. Turn the relay box switch to the ON position. ENGINE SWITCH switch to the OFF position.
  • Page 47 5. Turn the engine switch at the remote control box to the ON position. 6. Press the starter button until the pilot lamp comes on. Stopping the engine 1. Turn the engine switch at the remote control box to the OFF position. 2.
  • Page 48 Battery Tray Kit (EM!jOOOSX only) 1. Install the battery guard on the frame. Set the battery tray on the battery guard and tighten the bolts. 2. Route the starter cab!e under the tank and connect it to the starter solenoid. 3.
  • Page 49 STARTER STARTER lor more CABLE BATTERY -GUARD BATTERY BATTERY GUARD PLATE...

  • Page 50: Installation

    4-Wheel Kit Installation 1. Install the four wheels on the axle shaft. 2. Install the axle ak’mbly on the generator using four bolts and nuts. Inside. WHEEL! STOPPER NOTE: Install the shaft with wheel stopper facing engine side.

  • Page 51: Warranty

    Owner Satisfaction Your satisfaction and goodwill Honda warranty details ty. Normally, any problems dealer’s service department. been handled to your action: Discuss your problem complaints can be quickly already been reviewed the dealership or the General If your problem still has not been resolved American P.O.
  • Page 52 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...
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