DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this 1. Shut off gas to the appliance. product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm.
LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: DANGER • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
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LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of 1. LP tank must be properly secured onto grill. (Refer to replacing your empty LP tank through an exchange service. assembly section.) Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks.
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Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
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Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to •...
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Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner Turn controls and gas source or tank OFF when not flame check on sideburner, also.
3. Remove carryover tubes and burners. CAUTION 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. SPIDER ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes.
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Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the the grill by indirect heat. Place food over unlit burner(s); the outdoor cooking experience. To keep food safe from heat from lit burners circulates gently throughout the grill, harmful bacteria, follow these four basic steps: cooking meat or poultry without the touch of a direct flame.
CAUTION: When unpacking grill components, two people should raise grill head from the shipping box. Bottom Shelf to Legs Place bottom shelf end with cut out hole for LP cylinder between leg assembly with axle holes. Attach to right and left leg assemblies with (4) 1/4-20x1-1/2" screws and (4) 1/4-20 flange nuts. Tighten securely.
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Front Panel Attach front panel to grill cart with (6) #8-32x3/8” sheet metal screws. Make sure metal tabs for tank exclusion wires are toward the bottom of cart. #8-32x3/8" sheet metal screws Qty. 6 Tank Exclusion Wire Hang tank exclusion wire onto front panel brackets; attach other ends to bottom shelf with (2) #8-32x3/8”...
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Wheels and Leg Extenders to Cart Turn cart assembly upside down. Insert axle rod through wheel, wheel spacer, legs and other wheel. Be sure to face “cone” side of wheel against leg. Attach with (1) axle washer and hitch pin. Hammer leg extenders into right legs.
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Grill Head to Cart Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach head to cart with (4) 1/4-20x1/2" screws. 1/4-20x1/2"...
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Right Side Shelf Attach towel bar to right side shelf with (2) Towel Bar #10-24x3/8” screws, 5mm lock washers and 5mm flat washers Hook side wall of shelf over support brackets on side of firebox (B). Insert (4) 7mm fiber washers and (4) 1/4-20x1/2" screws through inside front of firebox and through Flat Washer outside back of firebox as shown (C).
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Side Burner Shelf Hook side wall of side burner shelf over support brackets on side of firebox (A). Inside firebox insert (4) fiber washers and (4) 1/4-20x1/2" screws as shown (B). Attach shelf using (4) 1/4-20 flange nuts (C) 1/4-20x1/2" screws Qty.
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Sideburner Valve, Sideburner, Sideburner Bezel, Ignitor Wire, Control Knob Position valve behind fascia and line up holes (A). Insert (1) of the #8-32x3/8” stainless steel screws, but do not fully tighten. Slip bezel under inserted screw and position as shown (A). Line up other hole and insert (1) #8-32x3/8”...
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Heat Shield Attach h eat shield over burners inside front of grill with (2) #8-32x3/8’’ sheet metal screws. Heat Shield #8-32x3/8" sheet metal screws Qty. 2 Lid removed for clarity Grill Front Grill Back 20 • 464220311...
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Heat Diffusers Place heat diffusers over burners by inserting tabs into slots in front of firebox. Opposite ends of heat diffusers rest on pins in back of firebox. Cooking Grate and Swing Away Place cooking grates onto grate rests. Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox.
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Grease Cup Clip, Grease Cup, Grease Tray Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip. Place the tray into the cart. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. cracked/cut/burned If the hose is cracked or cut but not burned, simply replace hose.
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Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” properly. connectors are oriented correctly, with “+” end up any electrodes when Electronic Ignition and “–”...