Heatilator BIR42 Owner's Manual

Installation and operation
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Models:
BIR42
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • Birmingham BIR42 • 4059-308 F • 11/08
Owner's Manual
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
Do not touch screen/mesh or glass doors until cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
Do not install unvented gas logs.
Installation and Operation
HOT SURFACES!
Screen/mesh, glass doors and
other surfaces are hot during
operation AND cool down.
1

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Summary of Contents for Heatilator BIR42

  • Page 1 High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable materials away. Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Owner’s Manual Installation and Operation • Leave this manual with party responsible for use and operation.
  • Page 2: Congratulations

    OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Congratulations! This owner’s manual should be retained for future refer- ence.
  • Page 3: Table Of Contents

    Note: Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Cut Out Hole in Roof ......30 Chimney Termination Requirements .
  • Page 4: Warranty

    In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product. Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty. 4021-645A 09-01-08 Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Wood Pellet Electric...
  • Page 5 If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier. 4021-645A 09-01-08 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Page 2 of 2...
  • Page 6: Listing And Code Approvals

    Notice: This fi replace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 B. Non-Combustible Materials •...
  • Page 7: Operating Instructions

    Section 2.E. Hearth Glass Doors (not shown) Section 2.I. Clear Space Section 2.L. Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Outside Air Control Handles Flue Damper Section 2.G. Section 2.F. Turn handle to unlock, UP to Open pull towards the inside of the fireplace to open.
  • Page 8: Seasoned Wood

    CAUTION! Odors and vapors released during initial op- eration may be irritating to sensitive individuals. Open windows for air circulation. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 D. Grate This fi replace is designed to be used with the grate sup- plied with this unit or one approved by HHT.
  • Page 9: Glass Doors

    Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.3 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 48 in. (121.9 cm) Clear Space Front of Fireplace 24 in. (61.0 cm)
  • Page 10: Wood Fuel

    Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and • Evaporating moisture cools your chimney, accelerating formation of creosote. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Seasoned Wood • Cut logs to size •...
  • Page 11: Maintainance And Service

    Top Cover Slip Section ST1175 Square Termination Cap Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Remove 2 screws from the front and back and lift the top off. TCT1175 Terra Cotta Termination Cap...
  • Page 12: Check Firebox Molded Brick Panel

    • Light deposits Use household glass cleaner • Heavy deposits Use wood ash on damp cloth or, Use commercial fi replace glass cleaner (consult with your dealer) Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08...
  • Page 13: Troubleshooting Guide

    Add glass doors to slow down air fl ow. Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 14: Getting Started

    (spacers) (Section 6.D.) Outside Air (both sides) Figure 5.1 Typical Fireplace System Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Installer Guide Termination cap (Sections 8.I., 9.D.) Factory-built fireplace Protective metal hearth strip(s) (Section 7.C.) Storm Collar (Section 9.D.)
  • Page 15: Design And Installation Considerations

    NOTICE: The fireplace provides some outside air for combustion. Other methods may be necessary if more air is required. NOTICE: Hearth & Home Technologies Inc. recommends the use of direct vent appliances in basements. Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 16: Locating Your Fireplace & Chimney

    • Not the highest point of the roof • Wind loading possible Windward Figure 5.1 Recommended Chimney Locations Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Recommended Location: • Above peak • Inside heated space Marginal Location: Marginal Location: •...
  • Page 17: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 18: Framing & Clearances

    48 in. (1219 mm) MINIMUM Model # BIR42 Figure 6.1 Fireplace Locations Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 In an exterior chase Across a or projecting into a corner garage 24 in. (610 mm) from fireplace opening to...
  • Page 19: Clearances

    2 in. (51 mm) min. air space clearance required around pipe (attic) (ceiling) Offset/Return (secured (ceiling) Transition Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 represent Attic Insulation Shield with hanger straps) Must have 2 in. (51 mm) minimum clearance to header 1-1/2 in.
  • Page 20: Sidewalls/Surrounds

    2 in. (51 mm) min. air space clearance from chimney. Figure 6.4 Framing the Fireplace Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Note: Grid depicts 1 inch squares. 42 in. [1067 mm] 52-7/8 in. (1343 mm) 24 in.
  • Page 21: Installation Of Fireplace

    Figure 7.1 2 in. (51 mm) Figure 7.2 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 1 in. (25 mm) overlap Minimum Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in.
  • Page 22 Clear area outside house or in ventilated crawl space Figure 7.4 Outside Air Placement Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Outside air installed on both sides (right side not shown) Garage or Attic space Outlet placed...
  • Page 23: Install Outside Air Kit

    NOTICE: The fireplace provides some outside air for combustion. Other methods may be necessary if more air is required. Outside Air Figure 7.5 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Flexible Duct (not supplied) Hood 2 Wire Ties...
  • Page 24: Chimney Assembly

    30° from vertical Lock chimney sections together firmly to resist movement Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Termination Cap Additional support for tall chimneys Storm Collar...
  • Page 25: Chimney Requirements

    Ceiling firestop 4-3/4 10-3/4 16-3/4 34-3/4 46-3/4 1187 (2477 mm) Figure 8.2 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 6 ft (1.83 m) max. unsupported chimney above roof 35 ft (10.7 m) max. straight unsupported chimney height 14-11...
  • Page 26: Using Offsets/Returns

    Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Example: Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm).
  • Page 27: Assemble Chimney Sections

    Secure chimney returns with hanger straps (provided); fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Figure 8.4 Assembling Chimney Sections...
  • Page 28: Install Ceiling Firestops

    fi restop opening and chimney pipe except where they enter the attic or leave the warm-air envelope of the home (use 600° F sealant). Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 ROOM ABOVE (non-insulated ceiling) Ceilng firestop from...
  • Page 29: Install Attic Insulation Shield

    Check instructions and local codes for further details. Figure 8.6 Insulation Figure 8.7 Insulation Figure 8.8 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Bend remaining tabs to rest against pipe to prevent insulation Bend inward from falling in.
  • Page 30: Cut Out Hole In Roof

    Caulk the fl ashing plate and roof junction as well as the vertical seam on the fl ashing. All nail heads must be caulked with a roofi ng sealant. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Figure 8.9 Ceiling/Attic Construction...
  • Page 31: Chimney Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Chimney must extend 2 ft (.6 m) above any portion of the roof or...
  • Page 32: Chase Installations

    Firestop Figure 9.1 Chase Assembly Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass insulation. If the fi replace is being installed on a cement...
  • Page 33: Install Fireplace & Chimney

    CAUTION! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. • Refer to Figure 9.3. Figure 9.3 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 2 in. (51 mm) Collar Slope Downward on Chase Top (1/4 in. per foot minimum)
  • Page 34: Install Termination Cap

    Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 9.4 Installing a TR11 & TR11-TV Round Termination Cap Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 • TR11T Round Telescoping Termination Cap Assemble...
  • Page 35 The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase 2 in. (51 mm) 7 in. (178 mm) Chase Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 36: Shrouds

    3 in (76 mm) minimum Min. Opening Width Min. Base Dim. Figure 10.2 Open Top Shroud Dimensions Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Figure 10.1 Radiation Shield Min. Min. Opening Width Min. Base Dim. Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap 3 in.
  • Page 37 Figure 10.4 Roofed Style Shroud Dimensions 3 in. (76 mm) Min. Opening Height Min. Base Dim Base Dimension Min. Opening Width Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 TR11/11T Min. Base Dims. 34 x 34 864 x 864 Min. Height Above Radiation Shield 21-1/4 Min.
  • Page 38: Installation Of Molded Brick Panel

    Install second side panel following the steps above. Figure 11.1 Traditional Molded Brick Panel Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Note: Use T-brackets as templates and drill pilot holes into the inner shell with the drill bit provided.
  • Page 39: Install Side Molded Brick Panel - Herringbone

    Install two Z-brackets in the mortar lines across the top. Tighten these and all previously installed brackets. Grate Brackets Hearth Molded Brick Panel Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Upper Back Molded Brick Panel Lower Back Molded Brick Panel...
  • Page 40: Install Mortar

    • Repeat for the other screen panel. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 • Mix approximately 1/3 of the mortar material with 1/2 gallon of water in the mixing bucket. Stir the mixture with the mixing attachment and drill.
  • Page 41: Finishing

    0.52 0.20 0.20 12.50 0.08 0.46 2.18 14.3 to 20.0 0.07 to 0.05 Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 12 in. (305 mm) 42 in. 12 in. (1067 mm) (305 mm) 66 in. (1676 mm) Raised Platform 20 in.
  • Page 42 Hearth Strips equivalent insulation & 1/2 in. Durock Noncombustible Framing Material Figure 12.3 Raised Platform Hearth Extension Detail Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Noncombustible Framing Material Protective Metal Hearth Strip Figure 12.4 Raised Platform Hearth Extension-Framing Materials * 2 in.
  • Page 43 Micore and 1/2 in. (13 mm) Durock Figure 12.8 Flush Hearth Extension Side View Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Note: The bottom of the fireplace opening is 3-3/4 in. (95.3mm) above Fireplace Opening the bottom of the fireplace. Finished hearth must NOT extend above this level.
  • Page 44: Finishing Material

    2 in. (51 mm) Figure 12.10 Decorative Facing Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 These surfaces must be covered with non-combustible material.
  • Page 45: Combustible Mantel

    Combustible Decorative Facing 12 in./305 mm MAXIMUM 22 in./559 mm MINIMUM Noncombustible Decorative Facing Measured from top of fireplace opening Seal joint with non-combustible sealant Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 7 ft (2134 mm) minimum floor to ceiling...
  • Page 46: Mantel, Adding Extra Support

    Use drywall screws to fasten the mantel to the metal framing. Notches (both ends) 2 in. (51 mm) Figure12.12 Notch the Metal Track Notches in standoffs Figure 12.13 Notch in Standoffs Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Secure to framing Figure 12.14 Secure to Framing...
  • Page 47: Sidewalls/Surrounds

    24 in. (305 mm) from the fi replace opening. • Combustible mantel legs, surrounds and stub walls may be constructed per Figure 12.15. Figure 12.15 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 48: Accessories

    Hearth & Home Technologies recommends securing the reline at the top of the fl ue and using the cap certifi ed for use with this fi replace system. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Outer Shell of Fireplace...
  • Page 49: Reference Materials

    965 mm 42 in. 3 3/4 in. 1067 mm 97 mm 52 7/8 in. 1343 mm Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 27 1/2 in. 699 mm 97 1/2in. 2477 mm 74 1/8 in. 1883 mm 70 3/4 in.
  • Page 50: Optional Components

    UD6 Uninsulated Duct 6 in. (152.4 mm) i.d. 42 in. (1067 mm) See your Heatilator dealer for a complete list of optional components. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 20 in. (508 mm) DFG4042 Series Glass Doors (optional)
  • Page 51: Chimney Components

    Adapter-May be used with the following copper caps CT-Queen CT-Bishop I CT-Bishop II CT-Knight I 11 in. (279 mm) CT-King CT-Pawn Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 Chimney Sections Catalog # SL1106 4-3/4 SL1112 10-3/4 SL1118 16-3/4...
  • Page 52 AS10 Straight Attic Insulation Shield 13 in. (330 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Outside Diameter 13 in. (330 mm) 2 in. (51 mm) 17 in.
  • Page 53 17 in. (432 mm) 9-3/8 in. (238 mm) 9-1/4 in. (235 mm) TCT1175 - Terra Cotta Cap Heatilator • Birmingham BIR42 • 4059-308 F • 11/08 31-3/4 in. (806 mm) 34-5/8 in. (879 mm) TR11-TV - Round Termination Cap TR-TVK 10 3/4 in.
  • Page 54 72 in. 36 in. (1829 mm) (914 mm) 13-3/8 in. (340 mm) 2 in. (51 mm) CT56 Chase Top LDS-BV Decorative Shroud Catalog # 12-1/2 15-1/2 LDS-BV Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08...
  • Page 55: Service Parts

    D. Service Parts Heatilator • Birmingham BIR42 • 4059-308 F • 11/08...
  • Page 56: Contact Information

    6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08 Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt.

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