Honda 450X 2005 Owner's Manual & Competition Handbook page 63

Clutch Disc/Plate Installation
1. Coat the clutch disc A (1), B (2) and plates (3)
with clean transmission oil.
2. Starting and ending with the two clutch disc A
(1), alternately install the six clutch disc B (2)
and seven clutch plates (3).
(1)
(2)
(1)
(3)
(1) clutch disc A
(2) clutch disc B
(3) clutch plates
3. Apply grease to the clutch lifter rod (4).
4. Insert the clutch lifter rod into the mainshaft.
5. Apply engine oil to the needle bearing (5) and
washer (6) and install them to the clutch lifter
(7).
6. Install the clutch lifter onto the rod.
(7)
(5)
(6)
(4) clutch lifter rod (6) washer
(5) needle bearing (7) clutch lifter
7. Install the clutch pressure plate (8).
8. Install the six clutch springs and bolts (9).
9. Tighten the bolts in a crisscross pattern in 2 or
3 steps, to the specified torque:
9 lbf·ft (12 N·m, 1.2 kgf·m)
(8)
(1) (2)
(8) clutch pressure plate
(9) clutch spring bolts/springs
10. Install a new O-ring (10) in the groove of the
clutch cover (11).
11. Install the clutch cover by tightening the six
cover bolts to the specified torque.
7 lbf·ft (10 N·m, 1.0 kgf·m)
(11)
(10) O-ring
(4)
12. Lubricate the dust seals (12), rear brake pedal
13. Install the dust seals (12), washer (16) and
(9)
14. Insert the pin (17).
(12) dust seals
(13) brake pedal
(14) pivot bolt
15. Fill the crankcase with transmission oil (page
(10)
(11) clutch cover
Clutch System
(13) pivot and pivot bolt (14) with Honda
Lithium Grease or equivalent.
pivot bolt (14) and tighten the bolt to the
specified torque.
27 lbf·ft (36 N·m, 3.7 kgf·m)
Connect the brake pedal return spring (15) if
it was removed.
(15)
(17)
(12)
(16)
(15) return spring
(16) washer
(17) pin
47).
Servicing Your Honda
(13)
(14)
59