Yamaha XT225T Owner's Manual
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Yamaha XT225T Owner's Manual

Yamaha XT225T Owner's Manual

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OWNER'S MANUAL
XT225T
XT225TC
5RK-28199-13
LIT-11626-18-25

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Summary of Contents for Yamaha XT225T

  • Page 1 OWNER’S MANUAL XT225T XT225TC 5RK-28199-13 LIT-11626-18-25...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XT225T/XT225TC OWNER’S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Accessories and replacement Location of important labels .....1-5 RIDING POINTS........5-1 parts ........... 6-21 Starting and warming up a cold Adjusting the clutch lever free DESCRIPTION ........2-1 engine .......... 5-1 play ..........6-22 Left view ...........2-1 Starting a warm engine ....
  • Page 7 STORAGE ...........7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION....9-1 Identification numbers .....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation .....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10310 SARY BY MECHANICAL CONDI- Ride where other motorists can MOTORCYCLES SINGLE TIONS. see you. Avoid riding in another TRACK VEHICLES. THEIR SAFE Safe riding motorist’s blind spot. USE AND OPERATION ARE DEPEN- Always make pre-operation Many accidents involve inexperi- DENT UPON THE USE OF PROPER checks.
  • Page 9 Modifications made to this motorcycle never travel faster than warrant- single most critical factor in the preven- not approved by Yamaha, or the re- ed by road and traffic conditions. tion or reduction of head injuries. moval of original equipment, may ren- Always signal before turning or Always wear an approved helmet.
  • Page 10 If accessories 183 kg (403 lb). When loading within this motorcycle. Since Yamaha cannot are added to the handlebar or this weight limit, keep the following in test all other accessories that may be...
  • Page 11 SAFETY INFORMATION motorcycle’s electrical system an cle, note the following: eyes, see your doctor immediate- electric failure could result, which The engine and exhaust system ly. If any gasoline spills on your could cause a dangerous loss of may be hot, therefore, park the skin or clothing, immediately wash lights or engine power.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION WARNING WARNING BEFORE YOU OPERATE THIS VEHICLE, READ This unit contains high pressure nitrogen gas. THE OWNER’S MANUAL AND ALL LABELS. Mishandling can cause explosion. ALWAYS WEAR AN APPROVED MOTORCYCLE Read owner's manual for instructions. HELMET, eye protection, and protective clothing. Do not incinerate, puncture or open.

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Headlight (page 6-35) 8. Shift pedal (page 3-4) 2. Fuel cock (page 3-7) 3. Air filter element (page 6-15) 4. Helmet holder (page 3-9) 5. Owner’s tool kit (page 6-1) 6. Shock absorber assembly spring preload adjusting nut (page 3-9) 7.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Battery (page 6-33) 2. Fuse (page 6-34) 3. Engine oil filter element (page 6-12) 4. Engine oil level check window (page 6-12) 5. Brake pedal (page 3-5) 6. Spark arrester (page 6-16)

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-4) 9. Fuel tank cap (page 3-5) 2. Left handlebar switches (page 3-3) 3. Starter (choke) knob (page 3-8) 4. Speedometer unit (page 3-2) 5. Main switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-3) 7.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10710 To unlock the steering Main switch/steering lock LOCK Insert the key and turn it to “OFF”. The steering is locked, and all electrical EWA10070 systems are off. The key can be re- WARNING moved. Never turn the key to “LOCK”...

  • Page 18: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAU11080 EAU11630 Indicator lights High beam indicator light “ ” Speedometer unit This indicator light comes on when the high beam of the headlight is switched 1. Speedometer 1. High beam indicator light “ ” 2.

  • Page 19: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12343 Right EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...

  • Page 20: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 21: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32280 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10120 WARNING Make sure that the fuel tank cap is...

  • Page 22: Fuel

    Fuel tank capacity: 8.8 L (2.32 US gal) (1.94 Imp.gal) containing methanol is not recom- Fuel reserve amount: mended by Yamaha because it can 2.0 L (0.53 US gal) (0.44 Imp.gal) cause damage to the fuel system or ve- ECA11400 hicle performance problems.

  • Page 23: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS EAU13560 fuel while riding, move the lever to this Fuel cock position. Fill the tank at the first oppor- The fuel cock supplies fuel from the tunity. Be sure to set the lever back to tank to the carburetor while filtering it al- “ON”...

  • Page 24: Starter (Choke) Knob "1

    INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13981 Starter (choke) knob “ ” Seat To remove the seat 1. Remove panels A and B. (See page 6-9.) 2. Remove the bolts and pull the seat off. (×2) 1. Projection 2. Seat holder 2.

  • Page 25: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14290 EAU14930 thereby harden the suspension, Helmet holder Adjusting the shock absorber turn the adjusting nut in direction assembly (a). To decrease the spring pre- This shock absorber assembly is load and thereby soften the sus- equipped with a spring preload adjust- pension, turn the adjusting nut in ing nut and a rebound damping force...

  • Page 26: Specifications

    INSTRUMENT AND CONTROL FUNCTIONS preload. Rebound damping force Rebound damping setting: Minimum (soft): Spring preload: 20 clicks in direction (b)* Minimum (soft): Standard: Distance A = 36.5 mm (1.4 in) 9 clicks in direction (b)* Standard: Maximum (hard): Distance A = 43.5 mm (1.7 in) 1 click in direction (b)* Maximum (hard): * With the adjusting dial fully turned in...

  • Page 27: Sidestand

    EAU15300 this system regularly as described Sidestand manufacturer cannot be held re- below and have a Yamaha dealer re- The sidestand is located on the left side sponsible for property damage or pair it if it does not function proper- of the frame.

  • Page 28: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-12...
  • Page 29 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 30: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 31: Pre-Operation Check List

    Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-18, 6-30 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-29...
  • Page 32 Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-11 If system is defective, have Yamaha dealer check vehicle.

  • Page 33: Operation And Important Riding Points

    Yamaha dealer check the electrical cir- Consult a Yamaha dealer re- The transmission is in the neutral cuit.

  • Page 34: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS warm the engine up before starting EAU16640 EAU16671 Starting a warm engine Shifting off. Never accelerate hard when the Follow the same procedure as for start- engine is cold! ing a cold engine with the exception 7.
  • Page 35 OPERATION AND IMPORTANT RIDING POINTS 3. Open the throttle gradually, and at about to stall or runs very roughly, ECA10260 CAUTION: the same time, release the clutch pull the clutch lever in and use the Even with the transmission in lever slowly.

  • Page 36: Engine Break-In

    1600 km (1000 mi). The various parts in Yamaha dealer check the vehi- ans or children are not likely to the engine wear and polish themselves cle.

  • Page 37: Periodic Maintenance And Minor Repair

    MENT. YAMAHA DEALERS ARE NOTE: TRAINED AND EQUIPPED TO PER- If you do not have the tools or experi- FORM THESE PARTICULAR SER- ence required for a particular job, have VICES. a Yamaha dealer perform it for you.
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 39: Periodic Maintenance Chart For The Emission Control System

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU17580 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months...
  • Page 40 24 months 30 months Evaporative emis- Check control system for dam- √ √ sion control system age. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 41: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32161 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 43 Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17620 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.

  • Page 45: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18721 To install the cowling Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU19292 Panels A and B maintenance jobs described in this...

  • Page 46: Checking The Spark Plug

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug cap 2. Remove the spark plug as shown, 2. Check the spark plug for electrode...

  • Page 47: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR necessary. 3. Install the spark plug with the EAU19671 Canister (for California only) spark plug wrench, and then tight- Specified spark plug: en it to the specified torque. NGK/DR8EA DENSO/X24ESR-U Tightening torque: Spark plug: To install the spark plug 17.5 Nm (1.75 m·kgf, 12.5 ft·lbf) 1.
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR into the atmosphere. EAU19812 NOTE: Engine filter Check each hose connection. The engine oil should be between the element Check each hose and canister for minimum and maximum level marks. The engine oil level should be checked cracks or damage.
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the engine guard by re- 6. Remove the oil filter element drain moving the bolt. bolt to drain the oil from the oil filter element. 4 3 2 1 1. Engine oil filler cap ECA11000 CAUTION: 1.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR replace them if necessary. bolt, do not forget to install the 10. Clean the oil filter element with sol- O-ring, compression spring, and oil (×2) vent, and then install it. strainer in position. NOTE: Tightening torque: Check the oil filter element for damage Engine oil drain bolt: and replace it if necessary.

  • Page 51: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR addition, do not use oils labeled EAU20840 Cleaning the air filter element “ENERGY CONSERVING II” or The air filter element should be cleaned higher. at the intervals specified in the periodic Make sure that no foreign mate- maintenance and lubrication chart.

  • Page 52: Cleaning The Spark Arrester

    1. Remove the tailpipe by removing Recommended oil: The engine should never be op- the screw, and then pulling it out of Yamaha foam air filter oil or other erated without the air filter ele- the muffler. quality air filter oil ment installed, otherwise the 7.

  • Page 53: Adjusting The Carburetor

    Make sure to align the screw holes adjustment. Therefore, carburetor ad- when inserting the tailpipe. justments should be left to Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Muffler 2. Screw 2.

  • Page 54: Adjusting The Throttle Cable Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer Tire air pressure The tire air pressure should be checked at the intervals specified in the periodic and, if necessary, adjusted before each maintenance and lubrication chart.
  • Page 55 Because loading has an enormous nail or glass fragments in it, or if the pressure before each ride. impact on the handling, braking, sidewall is cracked, have a Yamaha performance and safety characteris- dealer replace the tire immediately. tics of your motorcycle, you should...
  • Page 56 When a tire tread Yamaha Motor Co., Ltd. begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a...

  • Page 57: Spoke Wheels

    If any dam- this model, and they must be se- age is found, have a Yamaha curely mounted to maintain the in- dealer replace the wheel. Do not herent stability of the original attempt even the smallest repair to design.

  • Page 58: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 ver free play, turn the adjusting nut NOTE: Adjusting the clutch lever free in direction (b). If the specified clutch lever free play play 6. Tighten the locknut at the clutch le- could be obtained as described above, ver and the crankcase.

  • Page 59: Adjusting The Brake Lever Free Play

    The brake lever free play should mea- ish the braking performance, It is advisable to have a Yamaha sure 2.0–5.0 mm (0.08–0.20 in) as which may result in loss of con- dealer make these adjustments.
  • Page 60 WARNING obtained as described, have a turn the adjusting nut at the brake rod in After adjusting the brake pedal posi- Yamaha dealer make this ad- direction (a). To decrease the brake tion, the brake pedal free play must justment.

  • Page 61: Adjusting The Rear Brake Light Switch

    EAU22380 indicator groove has almost disap- Adjusting the rear brake light Checking the front brake pads peared, have a Yamaha dealer replace switch and rear brake shoes the brake pads as a set. The front brake pads and the rear brake...

  • Page 62: Checking The Brake Fluid Level

    PERIODIC MAINTENANCE AND MINOR REPAIR brake shoes as a set. EAU32341 ter cylinder is level by turning the Checking the brake fluid level handlebars. Front brake Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance.

  • Page 63: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack denly, have a Yamaha dealer Have a Yamaha dealer change the The drive chain slack should be check the cause. brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
  • Page 64 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10570 CAUTION: Improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.

  • Page 65: Lubricating The Drive Chain

    Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a ECA10581 Yamaha dealer check or replace it. CAUTION: Recommended lubricant: The drive chain must be lubricated Yamaha Chain and Cable Lube...

  • Page 66: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 EAU23140 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 67: Checking And Lubricating The Sidestand

    (×3) there is no danger of it falling over. If the sidestand does not move up (×2) and down smoothly, have a Yamaha Check the inner tubes for scratches, dealer check or repair it. damage and excessive oil leakage. 1. Grease nipple...

  • Page 68: Checking The Steering

    EWA10750 WARNING fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.

  • Page 69: Checking The Wheel Bearings

    CHILDREN. Electrolyte is poisonous and To charge the battery dangerous since it contains sul- Have a Yamaha dealer charge the bat- furic acid, which causes severe tery as soon as possible if it seems to burns. Avoid any contact with have discharged.

  • Page 70: Replacing The Fuse

    The fuse holder is located behind panel 4. If the fuse immediately blows battery damage. B. (See page 6-9.) again, have a Yamaha dealer If the fuse is blown, replace it as fol- To charge a sealed-type (MF) check the electrical system.

  • Page 71: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23811 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove cowling (See page 6-9.) 2. Remove the headlight unit by re- moving the bolts.

  • Page 72: Replacing The Tail/Brake Light Bulb

    7. Install the headlight unit by install- pushing it in and turning it counter- Do not overtighten the screws, oth- ing the bolts. clockwise. erwise the lens may break. 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 6-36...

  • Page 73: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 EAU24350 Replacing a turn signal light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the turn signal light lens when removing the front and rear by removing the screw.

  • Page 74: Front Wheel

    To remove the front wheel 5. Remove the axle nut. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of it falling over.
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR wheel has been removed together retainer on the fork leg. stalling the screws. with the brake disc, otherwise the 8. Install the engine guard by install- brake pads will be forced shut. ing the bolt. EAU25011 To install the front wheel 1.

  • Page 76: Rear Wheel

    Rear wheel shaft lever. EAU25470 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of NOTE: it falling over. The drive chain does not need to be 1.

  • Page 77: Troubleshooting

    After adjusting the brake pedal free self. However, should your motorcycle ing plates are installed with the play, check the operation of the require any repair, take it to a Yamaha punched sides facing to the outside brake light. dealer, whose skilled technicians have...

  • Page 78: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 79: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26000 brush, but never apply such prod- sponges which have been in Care ucts onto seals, gaskets, sprock- contact with strong or abrasive While the open design of a motorcycle ets, the drive chain and wheel cleaning products, solvent or reveals the attractiveness of the tech- axles.
  • Page 80 MOTORCYCLE CARE AND STORAGE any marks. If the windshield is ter and a mild detergent, after the tection spray metal, scratched, use a quality plastic engine has cooled down. including chrome- and nickel-plat- polishing compound after ed, surfaces. ECA10790 CAUTION: washing.

  • Page 81: Storage

    NOTE: tect the cylinder, piston rings, etc. wet, will allow water and humid- Consult a Yamaha dealer for advice on from corrosion. ity to seep in and cause rust. what products to use.
  • Page 82 MOTORCYCLE CARE AND STORAGE from the spark plug, and then place and charge it once a month. install the spark plug and the Do not store the battery in an ex- spark plug cap. cessively cold or warm place [less than 0 °C (30 °F) or more EWA10950 WARNING than 30 °C (90 °F)].

  • Page 83: Specifications

    SPECIFICATIONS EAU26337 Engine oil: Type x quantity: Dimensions: BST34 x 1 Type: Spark plug(s): Overall length: YAMALUBE 4, SAE10W30 or SAE20W40 2100 mm (82.7 in) Manufacturer/model: 0° 10° 30° 50° 70° 90° 110° 130°F Overall width: NGK/DR8EA 805 mm (31.7 in) YAMALUBE 4 (10W30) Manufacturer/model: or SAE 10W30...
  • Page 84 SPECIFICATIONS 4th: Loading: Operation: 27/24 (1.125) Right hand operation Maximum load: 5th: Recommended fluid: 183 kg (403 lb) 25/27 (0.925) DOT 4 * (Total weight of rider, passenger, cargo 6th: Rear brake: and accessories) 23/29 (0.793) Tire air pressure (measured on cold Type: Chassis: Drum brake...
  • Page 85 SPECIFICATIONS Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0/27.0 W × 1 Front turn signal/position light: 12 V, 27 W/8.0 W × 2 Rear turn signal light: 12 V, 27.0 W ×...

  • Page 86: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 87 1. Model label The model label is affixed to the frame under the seat. (See page 3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 88: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 89: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 90: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 91 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...

  • Page 92: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 93 CONSUMER INFORMATION...

  • Page 94: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 95 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 96 INDEX Engine, starting a warm ......5-2 Engine stop switch........3-3 Accessories and replacement parts..6-21 Parking ............5-4 Air filter element, cleaning....... 6-15 Part locations..........2-1 Front fork, checking .........6-31 Pre-operation check list......4-2 Fuel............3-6 Battery............. 6-33 Fuel cock ...........3-7 Brake and clutch levers, checking and Rear brake light switch, adjusting....
  • Page 97 INDEX Turn signal indicator light......3-2 Turn signal light bulb, replacing ....6-37 Turn signal switch ........3-3 Valve clearance, adjusting.......6-18 Vehicle identification number.....9-1 Warranty, extended ........9-9 Warranty, limited........9-7 Wheel bearings, checking .......6-33 Wheel (front) ..........6-38 Wheel (rear)..........6-40 Wheels.............6-21...
  • Page 98 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2002·5–0.6×1(E) 2004.5–0.1×1 !

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