Grizzly G0528 Owner's Manual
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Grizzly G0528 Owner's Manual

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MODEL G0528
ROUTER TABLE
OWNER'S MANUAL
Copyright © September, 2003 by grizzly induStrial, inC. reviSed June, 2009 (Cr).
WARNiNG: NO pORTiON Of ThiS MANUAL MAy BE REpRODUcED iN ANy ShApE
OR fORM WiThOUT ThE WRiTTEN AppROvAL Of GRizzLy iNDUSTRiAL, iNc.
(For modelS manuFaCtured SinCe 5/04) #Cr11780 printed in taiWan.

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Summary of Contents for Grizzly G0528

  • Page 1 MODEL G0528 ROUTER TABLE OWNER'S MANUAL Copyright © September, 2003 by grizzly induStrial, inC. reviSed June, 2009 (Cr). WARNiNG: NO pORTiON Of ThiS MANUAL MAy BE REpRODUcED iN ANy ShApE OR fORM WiThOUT ThE WRiTTEN AppROvAL Of GRizzLy iNDUSTRiAL, iNc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.

  • Page 3: Table Of Contents

    Table of contents iNTRODUcTiON ..........2 SEcTiON 4: OpERATiONS ......20 manual accuracy ........... 2 operation overview ........20 Contact info............ 2 Workpiece inspection........21 machine description ........2 routing ............21 identification ........... 3 SEcTiON 5: AccESSORiES ......24 machine data Sheet ........

  • Page 4: Introduction

    Similar to a shaper, the workpiece is slid along an adjustable fence and into the cutter. unlike a shaper, the model g0528 has a sliding table feature where the table moves For your convenience, we post all available man- with the workpiece into the cutter.

  • Page 5: Identification

    Fence Sliding table miter gauge power Switch table tilt brackets figure 1. machine features. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. model g0528 (mfg. 5/04+)

  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0528 ROUTER TABLE Design Type...................... Floor Model Overall Dimensions: Main Table ................31" W x 10" D x 1 ⁄...

  • Page 7: Section 1: Safety

    TIRED OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Most types of dust (wood, metal, etc.) can cause severe respiratory illnesses. model g0528 (mfg. 5/04+)
  • Page 8 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE using the machine! Contact our Technical USING MACHINERY. Support Department at (570) 546-9663. model g0528 (mfg. 5/04+)

  • Page 9: Additional Safety Instructions For Sliding Router Tables

    No list of safety guidelines can be complete. Like all machines there is danger associ- ated with the Model G0528. Accidents are Every shop environment is different. Always consider safety first, as it applies to your frequently caused by lack of familiarity or failure to pay attention.

  • Page 10: Section 2: Circuit Requirements

    Device • a qualified electrician muSt size cords over 50 feet long to prevent motor damage. this machine comes with a plug, similar to figure 2, to connect the machine to power. model g0528 (mfg. 5/04+)

  • Page 11: Section 3: Setup

    Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. model g0528 (mfg. 5/04+)

  • Page 12: Inventory

    Side Supports ..........2 — hex nuts ⁄ "-20 (lock arm) ....4 U. right and left Flange brackets ..... 1ea — hex bolts ⁄ "-18 x 1" (table pivot) ..2 figure 3. g0528 inventory. -10- model g0528 (mfg. 5/04+)

  • Page 13: Hardware Recognition Chart

    Recognition chart -11- model g0528 (mfg. 5/04+)

  • Page 14: Cleanup

    WD•40 can be used to remove rust pre- metal protectant to prevent rust. ventative. Before using these products, though, test them on an unnoticeable area of your paint to make sure they will not damage it. -12- model g0528 (mfg. 5/04+)

  • Page 15: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. dust Collection hose port 31" 40" figure 5. minimum working clearances. -13- model g0528 (mfg. 5/04+)

  • Page 16: Assembly

    Fasten the brackets together at both ends of the front support (figure 8) with one ⁄ "-18 x 1" hex bolt, two ⁄ " flat washers, and one ⁄ "-18 hex nut. figure 9. table pivot installation. -14- model g0528 (mfg. 5/04+)
  • Page 17 DO NOT place hands or fingers near the stand edge while alignment the table is in the raised position. figure 12. installed fence and dust hood. -15- model g0528 (mfg. 5/04+)
  • Page 18 19. Feed the power wires through the strain relief DO NOT operate the Model G0528 without an and tighten the strain relief screw against the adequate dust collection system. This saw main cord jacket.

  • Page 19: Miter

    (figure 15). this manual. Consult an expert or purchase a good dust collection "how-to" book. miter Fence threaded Star miter Knobs plate figure 15. installed sliding table fence. -17- model g0528 (mfg. 5/04+)

  • Page 20: Router

    " or thinner. Jack bolt lock nut figure 19. router clamp jack bolts. tighten the router clamps to secure the router base into position. thin-base thick-base routers routers figure 17. router clamp lock nut positions. -18- model g0528 (mfg. 5/04+)

  • Page 21: Test Run

    ON. if you still cannot remedy a problem with the model g0528 router table, contact our tech Support at 10. listen to and watch for abnormal noises or (570) 546-9663 for assistance.

  • Page 22: Section 4: Operations

    Regardless of the content in this section, clamp can be used, or a special jig can be Grizzly industrial will not be held liable for made to hold the workpiece. accidents caused by lack of training.

  • Page 23: Workpiece Inspection

    Workpiece Routing inspection routing operations on your model g0528 are grouped into three main techniques: Some workpieces are not safe to cut or may require modification before routing. Before rout- • edge Jointing ing, inspect all workpieces for the following: •...
  • Page 24 To cut a profile in a workpiece: mount a router bit into your router according to the router manufacturer’s instructions. Snap the smallest table insert into the recessed hole that still allows the router bit to freely rotate. -22- model g0528 (mfg. 5/04+)
  • Page 25 24. proper setup for profile cutting (top view). -23- model g0528 (mfg. 5/04+)

  • Page 26: Section 5: Accessories

    G8984 figure 29. Shop Fox roller Stands. ® figure 27. g2370 Shop Fox board buddies. ® -24- model g0528 (mfg. 5/04+)

  • Page 27: Section 6: Maintenance

    SEcTiON 6: MAiNTENANcE cleaning Always disconnect power to the machine before Cleaning the model g0528 is relatively easy. performing maintenance. vacuum excess wood chips and sawdust, and failure to do this may wipe off the remaining dust with a dry cloth. if any...

  • Page 28: Section 7: Wiring

    Technical Support at (570) 546-9663. nents before completing the task. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -26- model g0528 (mfg. 5/04+)

  • Page 29: Wiring Diagram

    Wiring Diagram Neutral 110 VAC 5-15 Plug Ground Switch Box Toggle Switch Neutral 110 VAC 5-15 Receptacle Ground View this page in color at Ground www.grizzly.com. figure 30. Switch box. READ ELECTRICAL SAFETY -27- model g0528 (mfg. 5/04+) ON Page 26!

  • Page 30: Section 8: Parts

    SEcTiON 8: pARTS Main Breakdown 137-1 318-1 -28- model g0528 (mfg. 5/04+)

  • Page 31: Parts List

    FENCE BODY (RIGHT) P0528209 SLIDEWAY P0528333 UPPER ANGLE PLATE (RIGHT) P0528210 MIDDLE BRACKET P0528334 RUBBER PLATE P0528211 SLIDE RAIL P0528335 45˚ POSITIONER (RIGHT) P0528212 TABLE RIGHT SUPPORT P0528342 T-BOLT 1/4-20 X 1 P0528213 FIX PIECE -29- Model G0528 (Mfg. 5/04+)

  • Page 32: Labels And Parts List

    MUST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -30-...
  • Page 33 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 34 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 35: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 36 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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