Table of Contents
Advertisement
TABLE OF CONTENTS
EXC SIX DAYS) ............................................................. 52
EXC SIX DAYS) ............................................................. 52
Removing the start number plate (XC-W/XC)..................... 52
Installing the start number plate (XC-W/XC)...................... 53
Handlebar position ........................................................ 53
Checking the play in the throttle cable............................. 54
Checking the chain for dirt ............................................. 54
Cleaning the chain......................................................... 54
Checking the chain tension ............................................ 55
Checking the rear sprocket/engine sprocket for wear ......... 55
Checking chain wear ...................................................... 55
Adjusting the chain tension ............................................ 56
Checking the brake discs................................................ 58
Checking the free travel of the hand brake lever ............... 58
(XC-W/XC)..................................................................... 59
EXC SIX DAYS) ............................................................. 59
Checking the front brake fluid level ................................. 59
x
Checking the front brake linings...................................... 60
Checking the free travel of the foot brake lever ................. 62
Checking the rear brake fluid level .................................. 63
x
Checking the rear brake linings ....................................... 64
x
x
x
Checking the tire condition............................................. 69
Checking the tire air pressure ......................................... 70
Checking the spoke tension ............................................ 70
(All 250/300 models) .................................................... 71
(All 250/300 models) .................................................... 71
x
all 300 models)............................................................. 72
(250 EXC AUS/XC-W/XC,
x
all 300 models)............................................................. 72
x
all 300 models)............................................................. 72
all 300 models)............................................................. 73
all 300 models)............................................................. 73
Adjusting the headlight range (EXC, EXC SIX DAYS) ......... 74
Removing the seat ......................................................... 74
Mounting the seat ......................................................... 75
x
x
................................ 53
x
....................... 54
x
.......................................... 57
x
............................................ 60
x
................................. 61
x
...... 63
.............................................. 64
................................. 65
x
.................................. 65
x
x
.................................. 66
.......................................... 66
x
........................................... 67
........................................... 68
............................................ 68
x
............................................. 75
.............................................. 76
Cooling system .............................................................. 76
Checking the antifreeze and coolant level ........................ 77
Checking the coolant level.............................................. 77
x
.................................................. 78
................................................ 79
x
Removing the main silencer............................................ 80
Installing the main silencer ............................................ 80
Glass fiber yarn filling of main silencer ............................ 80
x
................................................................... 80
................................................................... 81
x
................................................................... 81
x
Removing the air filter box lid......................................... 81
Installing the air filter box lid.......................................... 81
x
............................................... 81
............................................... 82
x
................................................ 82
x
Adjusting the basic position of the clutch lever................. 83
Checking the fluid level of the hydraulic clutch ................ 83
Checking the basic position of the shift lever.................... 85
Carburetor .................................................................... 85
Checking the gear oil level.............................................. 88
................................................ 88
x
x
................................................. 89
................................................ 89
x
......................................................... 90
x
TROUBLESHOOTING......................................................... 91
CLEANING........................................................................ 93
Cleaning the motorcycle ................................................. 93
STORAGE ......................................................................... 94
Storage......................................................................... 94
Putting into operation after storage ................................. 94
TECHNICAL DATA - ENGINE .............................................. 95
125 EXC EU, 125 EXC SIX DAYS EU .............................. 95
150 XC USA ................................................................. 95
All 200 models ............................................................. 96
All 250 models ............................................................. 96
All 300 models ............................................................. 97
Capacity - gear oil.......................................................... 98
Capacity - coolant.......................................................... 98
TECHNICAL DATA - ENGINE TIGHTENING TORQUES.......... 99
All 125/150/200 models ............................................... 99
All 250/300 models ...................................................... 99
TECHNICAL DATA - CARBURETOR................................... 101
125 EXC EU, 125 EXC SIX DAYS EU ............................ 101
150 XC USA ............................................................... 101
200 EXC EU ............................................................... 101
200 EXC AUS ............................................................. 101
200 XC-W USA ........................................................... 102
250 EXC EU, 250 EXC SIX DAYS EU ............................ 102
250 EXC AUS ............................................................. 102
250 XC EU/USA .......................................................... 102
250 XC-W USA ........................................................... 103
300 EXC EU, 300 EXC SIX DAYS EU ............................ 103
300 EXC AUS ............................................................. 103
3
x
............................ 84
.............. 85
x
.......................... 86
x
x
....................... 87
Advertisement
Table of Contents
