Sentry DCC02 Installation And User Manual

Roll-up garage door automation

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DCC02 Roll-up Garage

SENTRY

Door Automation

Installation and User Manual

Table of Contents

Troubleshooting

Summary of Contents for Sentry DCC02

Page 1 DCC02 Roll-up Garage SENTRY Door Automation Installation and User Manual...
Page 2 Manufactured By Martin Electronics cc PO BOX 49284, ROSETTENVILE 2130 Republic of South Africa Vervaardig Deur Martin Electronics cc Posbus 49284, ROSETTENVILE 2130 Republiek van Suid Afrika Fabricado por Martin Electronics cc PO BOX 49284, ROSETTENVILE 2130 la República Surafricana Hergestellt durch Martin Electronics cc PO-Kasten 49284, ROSETTENVILE 2130 Republik Südafrika...
Page 3: Table Of Contents
Table of Contents Table of Contents Company Profile ................... Warnings and Cautions for Use ..............Introduction ....................Package Contents ................Door Types and Considerations ............Door Checklist .................. Required Equipment ................... Component Details ..................Head Unit ..................Wall Console ..................Fitting Wall Console Cables .............
Page 4: Company Profile
The company manufactures remote controls, receivers, infrared beams and garage door automation products under the Sentry brand name. The company also manufactures products for OEM (Original Equipment Manufacturers) and custom markets and is deeply respected in this regard as it designs and manufactures not only its own products but specialised and custom products for specific customers and provides support for these products.
Page 5: Warnings And Cautions For Use
WARNINGS AND CAUTIONS PLEASE READ THE FOLLOWING WARNINGS AND CAUTIONS BEFORE INSTALLING OR USING THE PRODUCT. RISK OF ELECTRIC SHOCK AND/OR FIRE DO NOT TOUCH ANY COMPONENTS WHEN POWER IS APPLIED Read all instructions and warnings 10. Never short circuit any wiring to and from carefully before installing the product this equipment The product must only be installed by suitably...
Page 6: Introduction
The DCC02 system consists of two parts, one of which is the motorised portion, that drives the door, and fits inside the door curtain roll. This is known as the “head unit”.
Page 7: Door Types And Considerations
Door Sizing The DCC02 is designed to drive a single door by itself. For particularly wide doors, the product must be installed in the centre of the door, by fitting an additional adapter wheel.
Page 8: Door Checklist
Door Types and Considerations Door Types and Considerations Doors with bent take-up spools- These are doors with bent spools, that pull the head unit’s driving wheel proportionately skew. The product suffers damage and exhibits all kinds of fault conditions, most commonly that of moving short distances.
Page 9: Required Equipment
Required Equipment for Installation Required Equipment for Installation Philips screwdriver & Flat screwdriver Small Side Cutter Multimeter Tek Screws Length of Angled Steel Masonry Drill Bit (6 ~ 6.5mm) Drill with impact setting Length of Rectangular steel bar HSS Drill Bits (To fabricate a base- (6 ~ 10mm) plate for KRAZI DOORS)
Page 10: Component Details
Component Detail - Head Unit Component Detail - Head Unit Shown with cover removed 6. Manual Override lanyard guide 1. DC Motor 7. Optical Pick-up 2. Plastic unit housing 8. Optical encoder gear 3. Motor wires (green & brown) 9. Power and signaling connector 4.
Page 11: Wall Console
Component Detail - Wall Console Component Detail - Wall Console Shown with cover removed 8. STATUS LED indicator 1. Lead-acid battery (12V 1.3Ah x 2) 9. Auxillary supply fuse (1 AMP) 2. Battery interconnects 10. Main fuse (5 AMP) 3. Remote receiver antenna lead (BROWN) 11.
Page 12: Fitting Wall Console Cables
Wall Console - Fitting the cables Wall Console - Fitting the cables 2 pin header (AC MAINS) FUSE SUPPLIED MAINS LEAD WITH PLUG (Plug fitted varies according to region and local mains voltage) Locate the two pin header on the underside of the wall console PCB as shown above.
Page 13 Wall Console - Fitting the cables Wall Console - Fitting the cables SUPPLIED INTERCONNECT CABLE Locate the three pin header on the underside of the wall console PCB as shown above. Plug either end of the interconnecting cable into the receptacle. The moulded grommet, on the cable is designed to slot into a mating receptacle in the base of the wall console as shown above.
Page 14: Fitment Of Motor To Door
Motor Head Unit Installation Motor Head Unit Installation The following sections detail how to install the motor head onto the door. Please pay special attention to the various aspects of installation as failure to do so will lead to product failure and/or malfunction. In general, two types of door design exist, the first type is the “Wispeco”...
Page 15: Motor Orientation And Motor Wire Sequence
Motor Head Unit Installation Motor Head Unit Installation Factory Shipped Configuration Left Hand Side Install GREEN BROWN Right Hand Side Install GREEN BROWN...
Page 16: Fitment To Standard Platform Doors
Motor Head Unit Installation Motor Head Unit Installation Once you have determined where you would like to install the motor, and have changed the motor wires accordingly (if necessary) the next step required is to loosen the desired end of the door. The tube is moved away from the door support so that the motor can be slipped onto the tube.
Page 17 Motor Head Unit Installation Motor Head Unit Installation With the motor gearbox disengaged, push the motor onto the tube until it is supported on the tube. Do not yet push it against the spool wheel. With the motor head unit on the edge of the steel tube, align the two drive hooks on the driving wheel, so that...
Page 18 WARNING: if it does not fit, do not force it, instead acquire an adaptor wheel and fit it to the door, or replace the spool wheel with a SENTRY adaptor wheel. The drive hooks are critical items and must not be damaged in any way due to being forced to fit, or by being machined.
Page 19 Motor Head Unit Installation Motor Head Unit Installation Looking at the opposite side of the motor, that is, from the driving wheel side, ensure that both drive hooks fit snugly as shown in the above diagram. The maximum amount of clearance between the surfaces of the spool wheel and the drive hooks is approximately 1.5mm.
Page 20 Motor Head Unit Installation Motor Head Unit Installation Tightening the motor and tube assembly For platform type (WISPECO™) doors, replace the original u-bolt. Inspect the washers and nuts and replace if needed For other types of doors, you will need to use the supplied u-bolt, cut and drill a baseplate, and install as shown in the following sections from page 22 onwards.
Page 21 Motor Head Unit Installation Motor Head Unit Installation When fitting the cover, route the motor wires and the interconnecting cable through the slots in the cover as shown. The cover is a press-fit, it is not affixed with screws. Once the motor is attached to the door, the u-bolt may be fastened. With the motor disengaged, the door needs to be checked for balance, and if necessary, adjustments made.
Page 22: Fitment To Other Door Types (Krazi-Door, Etc
Motor Head Unit Installation Motor Head Unit Installation Tightening the motor unit on a door with side plates (KRAZI-DOOR, etc..) For KRAZI DOOR (and other similar doors) it is necessary to fabricate a steel baseplate and use it in conjunction with the supplied u-bolt. This configuration is the only acceptable one - not doing this exactly as shown will lead to product failure which is not covered by warranty!
Page 23 Motor Head Unit Installation Motor Head Unit Installation The above figure shows how the u-bolt fits over the tube, and restrains the motor unit to the tube, without reliance on a platform or interfering with the side plates. The motor can be mounted, on these kinds of doors, in any position. Generally the position is chosen to best permit the routing of the power cable and the release lanyard.
Page 24 Motor Head Unit Installation Motor Head Unit Installation Step 1 - Fit the u-bolt over the motor unit stem as shown Step 2 - Fasten the u-bolt to the tube by means of a tek screw (a hole will now be made in the tube, locking the u-bolt securely in place) Step 3 - Fit the baseplate onto the ends of the u-bolt Step 4 - Fit the washers and the nuts...
Page 25: Fitment Of Wall Console
Wall Console Installation Wall Console Installation The wall console is designed to be affixed to any surface using a variety of screws. Four keyhole style mounting holes are provided in the base of the wall console for easy mounting on a variety of surfaces. In most cases the unit will be affixed to a wall, and the four supplied masonry wall anchors provided, should be used.
Page 26 Wall Console Installation Wall Console Installation For typical masonry (brick wall) mounting, it is recommended to install the nail in anchors as shown. The plastic sleeves are inserted into the wall first after being drilled with the hammer drill. Once the sleeves are inserted into the wall, the wall console may be mounted onto the wall.
Page 27: System Commissioning
Up” Enhanced Installation The DCC02 supports the use of safety beams to prevent injury to persons who are likely to come into the path of a closing door. The use of a beam also offers peace of mind when a door is likely to be triggered whilst a vehicle is moved in or out of the garage.
Page 28: Connection Diagram For External Receiver
System Commissioning - External Rcvr System Commissioning - External Rcvr Connection Diagram for External Receiver External Receiver Close up of wall console Ancillary terminals Cable: 4 core “comms” cable Note that the common of the relay contact on the receiver is connected to the negative terminal of the receiver, therefore only three wires are needed.
Page 29: Connection Diagram For Ir Beams
System Commissioning - Beams System Commissioning - Beams Connection Diagram for Infra-Red Safety Beams Receiver SENTRY IR BEAM Transmitter Close up of wall console Ancillary terminals Cable: 4 core “comms” cable Colour code: As per suggested WALL CONSOLE TERMINALS TRG BM COM B+ LED...
Page 30: Connection Diagram For Remote Status Led
System Commissioning - Remote LED System Commissioning - Remote LED Connection Diagram for installing a remote status LED A remote STATUS LED allows the user to know the status of the garage door (open, closed or trouble) from a remote location within his/her residence. A standard 5mm RED LED is required for this feature (not supplied).
Page 31: Powering Up The System
System Commissioning - Powering Up System Commissioning - Powering Up Powering Up the System Once installation is complete, and, if applicable, the connections to beams and/or an external receiver has been made, the system can be powered up by connecting the batteries first (linking the terminal as shown below) and then by plugging in the mains lead into an outlet and turning it on.
Page 32 System Commissioning - Powering Up System Commissioning - Powering Up Powering Up (cont..) If the system has powered up correctly, there will be no further beeps. However, if there is a problem, the system will emit error beeps and flash an error code on the STATUS LED.
Page 33: Setting Up Door Limits
System Commissioning - Limits System Commissioning - Limits Limit Programming Before the garage door operator can be used, the door limits have to be programmed. This is an automated process, that involves little user input. Assuming the system has powered up correctly (no beeping) the limits can then be programmed by following the procedure in the following sections.
Page 34 System Commissioning - Limits System Commissioning - Limits Limit Programming (cont) The door will open slowly until the end-stop is encountered. When the endstop is encountered, the door will stop for a few seconds, then close at full speed, then stop. It will wait for a few seconds and then open fully at full speed.
Page 35 System Commissioning - Limits System Commissioning - Limits Once the upper limit has been registered (stall against endstop) the door will close automatically at full speed. The door will slow down and stop fully closed. Door closes at full rated speed The door will then open at the full rated speed and will stop at the end limit.
Page 36: Adding Weight To Very Light Doors
System Commissioning - Limits System Commissioning - Limits Adding weight to very light doors In general, when the roll-up door is very light, a number of symptoms may become apparent and cause temporary malfunctions of the product. These include stopping after moving short distances and not closing completely.
Page 37: Programming Remote Controls
Learning a new remote into the system The DCC02 stores remote controls in what is called “slots”. Each remote control added to the system occupies a slot. A slot can generally only be overwritten or all slots mass erased. The most common mistake is to not select an unallocated slot when adding remotes to the system, which leads to the previous remotes learnt, being overwritten.
Page 38: Selecting Remote Control Storage Slots
System Commissioning - Programming Remotes System Commissioning - Programming Remotes As shown on the previous page, pressing and releasing the LRN button, switches the system into remote programming mode. A single beep indicates this. When in learn mode, the current slot selected is slot 1. To advance to the next slot, press LRN again to advance the slot number to slot 2.
Page 39 System Commissioning - Programming Remotes System Commissioning - Programming Remotes Once the desired slot has been selected, operate the desired button on the remote control, to program it into the system. Upon successful learning, the wall console will issue two confirmation beeps and exit learn mode.
Page 40: Erasing All The Remote Controls
System Commissioning - Erasing Remotes System Commissioning - Erasing Remotes Erasing all the remote controls in the system To erase all the remote controls in the system, in cases where there has been a security breach or to reset the remote control storage to factory defaults, the following procedure will erase all the remote controls.
Page 41: Advanced Features
Advanced Features Advanced Features Advanced Features The DCC02 is equipped with a programmable auto-close timer, which is accessible via a menu termed the “advanced features menu”. The structure of this menu is shown as follows: ADVANCED FEATURES ADVANCED FEATURES MENU...
Page 42: Activating And Deactivating Auto-Close
Advanced Features - Auto-Close Selection Advanced Features - Auto-Close Selection Auto-Close Function Enable/Disable The auto-close function can be enabled/disabled as follows. Please be aware that when auto-close is enabled, there MUST be a safety beam present. Enabling Auto-close Feature STATUS LED: 1.
Page 43: Adjusting The Auto-Close Timer
Advanced Features - Auto-Close Timer Advanced Features - Auto-Close Timer Auto-Close Timer Adjustment When enabled, the auto-close timer can be adjusted for time-out periods between 10 seconds and 250 seconds. Adjustment below or above this range will result in an error indication.
Page 44: Troubleshooting Guide
Troubleshooting Guide Troubleshooting Guide The following is a thorough guide to solving problems that occur with the DCC02. It is split into two sections, one for diagnosing troubles during limit programming, the other for diagnosing problems during normal running. These are by no means...
Page 45: Operational And General Troubleshooting
Troubleshooting Guide Troubleshooting Guide SECTION A: LIMIT SET-UP TROUBLESHOOTING (cont) Problem Likely Cause(s) Possible solution(s) The door moves slowly, reaches • Door too light • Add weight to door as shown the endstop and then fails to stop • Endstops not secure on page 36.
Page 46 Frequently, the door opens slowly • Play on the door • There is likely free play on the when opened and then runs as door somewhere. The DCC02 normal is sensing movement on the encoder wheel when the door is stationary.
Page 47: Error Codes And Status Led Flashes
Troubleshooting Guide - Error and Status Codes Troubleshooting Guide - Error and Status Codes NORMAL OPERATION STATUS LED STATUS LED OFF = DOOR CLOSED OFF = DOOR CLOSED SLOW FLASH = DOOR OPENING ON = DOOR FULLY/PARTIALLY OPEN OR PARTIALLY CLOSED FAST FLASH = DOOR CLOSING ERROR CONDITION...
Page 48: Product Specification
Product Specification Product Specification Product Type: DC drive reduction gear motor for roll up doors Voltage: 24 volts DC Power Source: 200 - 250V AC 50/60Hz 120VA Battery Back-up: Internal 12V 1.3AH batteries (2 pcs) Max Lift mass: Equivalent to 6kg Receiver Frequency: 433.92MHz Remote Control Type:...
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Page 50 Ref: DCC02 User Manual Rev1_1.cdr...