Related Manuals for Graco GC-1392
Summary of Contents for Graco GC-1392
- Page 1 Operation MCG-SSP Multi-Color Gel-Coat System For use with Polyester Resin and Gel-Coat Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. GC-1392 Z...
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Page 2: Table Of Contents
Contents Warnings Warnings ... Important Safety Information ... Grounding ... Set-up Set-up Instructions ... Pressure Relief Instructions ... Start-up Instructions ... Shut-down Instructions ... Parts ... Assembly Drawings ... Sub-Assembly Drawings ... Maintenance Maintenance ... Accesories ... Technical Data Technical Data ... Notes Graco Ohio Standard Warranty Graco Ohio Information... -
Page 3: Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- body of this manual where applicable. • See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination Operations section of this manual. -
Page 4: Warnings
Warnings SKIN INJECTION HAZARD treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the dispense outlet. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, MOVING PARTS HAZARD •... -
Page 5: Important Safety Information
Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a valuable to the plastics industry in producing the curing reaction of polyester resins and gel-coats also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal. -
Page 6: Grounding
Grounding This equipment needs to be grounded. Ground the dispense gun through connection to an for detailed grounding instructions of all equipment in A grounding wire and clamp are provided, assembly p/n 17440-00 with all FRP equipment. GC-1392Z... -
Page 7: Set-Up
Set-Up Remove the cap plugs from the bottom inlet of each material pump. Attach one end of the green material hoses to the tubes and place them in the material drums. GC-1392Z bypass valve on the material pumps. and place the other end in the material drum, either in the small bung Inspect Catalyst bottle for debris;... - Page 8 Set-Up Connect a main air supply to system. (GlasCraft recommends a minimum of 3/8”dia. airline.) Securely attach clamp assembly, P/N 17440-00, to permanently grounded rod or pipe and to the slave pump. ATTACH HERE of suitable pump lube. TO SLAVE PUMP GC-1392Z...
- Page 9 Set-Up Additional Color Installation Instructions When adding “ODD” number colors (i.e. third color, Additional Color Part Description 20265-00 HARDWARE PARTS KIT 20266-00 FLUID SECTION KIT GC-1392Z assembly. Be certain to assemble End Stop Plate, P/N 20244-00, to completing assembly. assembly. Tighten all bolts and nuts securely.
- Page 10 Set-Up Assemble material valve and Q.D. Fitting onto material Hose. Install Material Hose, Recirculation Hose, and Mate- Follow Start-Up Instruction steps 5 through 13 for initial Fluid Section priming. When priming process is complete, new Fluid Sec- tion is ready for use. CJ-154 O-RING O-RING GC-1392Z...
- Page 11 Set-Up 22349-00-00 Guard Kit REVISION Y GC-1392Z...
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Page 12: Pressure Relief Instructions
Pressure Relief Procedure 1. Push down Yellow slide valve, P/N 21402-00 to bleed 2. Open P/N 21228-00 on catalyst pump to recirculation position. GC-1392Z... -
Page 13: Start-Up Instructions
Start-Up component start-up and shut-down instructions. Before Operating the System and all of the regulators are dialed down to zero. down.) at the factory. Our pump test solution is red-colored DBP (Di-N-Butyl Phthalate). There may be a re- sidual amount of DBP in system that should be- evacuated before putting the unit into production. - Page 14 Start-Up Dial up 90-100 psi of pressure at solvent regulator. Using a proper collection container, open solvent Catalyst to disengage the catalyst drive arm. Turn the catalyst slave pump yellow ball valve to the open position. Hand prime the pump until a steady stream of catalyst Close the ball valve.
- Page 15 Start-Up Gel-Coat Open ball valve at material regulator. With the roller cam still unattached from slave pump material regulator. Between 5-15 psi, the pump will tem with material and will stall out when the polyes- ter arrives at the gun. •...
- Page 16 Start-Up Color Change Procedure CHANGE” position. Turn Material Valve, P/N 21192-00, from Material Hose to Recirculating Hose (handle in vertical position). This will relieve pressure on Material Hose. Once the pumps are in the down position, close material valve. Turn Main Air Supply Valve to the “off” position. This will relieve the air pressure on the Air Motor.
- Page 17 Start-Up overspray. remains in “OFF” position at this time. bolts Slide Air Motor/Slave Pump Assembly to desired Color Pump Fluid Section and align air motor and GC-1392Z “COLOR CHANGE” to ‘SPRAY” position. Turn Main Air Supply Valve slowly “On” until pump stalls.
- Page 18 Start-Up Pull and rotate Pivot drive arm. Turn the catalyst slave pump yellow ball valve to the open position. Hand prime the pump until a steady stream of catalyst Close the ball valve. Hand developes 100-200 PSI. position. Color Change Procedure is now complete and normal spray operations may continue.
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Page 19: Shut-Down Instructions
Shut-Down Shut-Down Instructions Turn the “On/Off” Ball Valves on the Air Manifold to their “Off” position. Turn catalyst yellow ball valve, P/N 21228-00 to Open / Recirculation position to dump psi. and close the valve. Pressure should be maintained on the material hose. procedures. -
Page 20: Parts
Parts MCG 20300-00 Part 20300-00 17440-00 GC-1392 GAM-268-01 LPA-147-2150 MCG 20300-20 Part 20300-20 17440-00 GC-1392 GAM-268-01 LPA-147-2150 SSP-157-05 Description Grounding Clamp Assembly User Manual Spray Tip Description Grounding Clamp Assembly User Manual Spray Tip GC-1392Z... -
Page 21: Assembly Drawings
REVISION Y GC-1392Z... - Page 22 REVISION Y GC-1392Z...
- Page 23 REVISION Y GC-1392Y...
- Page 24 REVISION Y GC-1392Z...
- Page 25 Part Description AM-500-02 CJ-153 GAM-268-01 PICK-UP TUBE LPA-163 CAM FOLLOWER LPA-165 CATALYST JUG LPA-169 BOTTLE SUPPORT MPB-208 P33-19 EXHAUST SILENCER SERVICE MANUAL SSP-112 PLATE EXTENSION SSP-113 PLATE ADAPTER SSP-114 SLAVE SLIDER SSP-115 SLAVE PUMP DRIVE ARM SSP-116 HEX ADAPTER SSP-148 SSP-149-01 LOCKING DETENT PIN SSP-157-01...
- Page 26 Part Description 7733-17 HEX NUT 7734-06 LOCK WASHER 7734-07 LOCK WASHER 7734-10 LOCK WASHER 7734-12 LOCK WASHER 7957-32C SCREW 7957-64C SCREW 8115-03 PIPE FITTING 8155-48C SCREW 8156-24C SCREW 8156-32C SCREW 9672-12 PIPE FITTING 9704-11 TUBING 9944-24C SCREW 9944-32C SCREW 9945-32C SCREW 9945-48C SCREW...
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Page 27: Sub-Assembly Drawings
REVISION S GC-1392Z... -
Page 28: Fluid Section
20240-00 Fluid Section Part Description FM-507 VALVE SEAT GAM-176 RETAINING RING 11021-23 PIPE PLUG 11021-24 PIPE PLUG 13867-49 O-RING 13867-50 O-RING 13867-51 O-RING 13867-56 O-RING 14626-00 FITTING 14626-01 FITTING 19830-00 SURGE CHAMBER 19832-00 FOOT VALVE HOUSING 19833-00 VALVE FOOT SPACER 19834-01 VALVE BODY ADAPTER 20284-00... - Page 29 22029-00 Fluid Section Part Description 13867-30 13867-56 19633-00 COMPRESSION SPRING 20448-00 TIE ROD 20484-48C 21235-01 PUMP BASE 21255-01 UPPER SUPPORT WASHER 21256-00 PUMP HEAD 21257-00 PUMP CYLINDER 21258-00 PUMP SHAFT 21260-00 SPRING 21261-00 SST BALL 21263-00 PISTON GUIDE GC-1392Z Part Qty.
- Page 30 GAM-268-01 Material Pick-Up Kit Part Description Qty. 20394-00 PICK-UP TUBE 20395-00 ELBOW FITTING 20397-01 MESH FILTER 20398-02 MATERIAL HOSE REVISION D GC-1392Z...
- Page 31 LPA-165 Catalyst Bottle GC-1392Z Part Description LPA-167-1 BOTTLE LPA-172 SCREEN LPA-176 21039-00 TUBE ADAPTER 21040-00 ELBOW FITTING 21044-01 SEAL 21045-01 HEX NUT 9704-11 TUBING Qty. REVISION N...
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Page 32: Maintenance
Maintenance brushes, hoses, etc..as well as any general shop (See Catalyst Slave Pump User Manual.) Inspect Pump Shafts on Material and Catalyst overspray or foreign material. Clean and lubricate as required. they are clean and free of over-spray or foreign material. -
Page 33: Accesories
Accessories 22353-00 Indy X Gel-Coat Gun ATOMIZE TUBING AAC TUBING GC-1392Z... - Page 34 Accessories 22353-01 Indy X Gun B-410 22352-00 With Chopper Option ATOMIZE TUBING AAC TUBING GC-1392Z...
- Page 35 Accessories 22354-00 LPA2 Gun With 3WPG-10-K Chopper Option ATOMIZE TUBING AAC TUBING GC-1392Z...
- Page 36 Accessories 22351-00 Indy Gel-Coat Gun With Bolt On AAC TUBING SOLVENT SOLVENT AIR GC-1392Z...
- Page 37 Accessories 22351-01 Indy Gel-Coat Gun With Screw On * 22352-00 With Chopper Option TOP VIEW GC-1392Z SOLVENT AIR B-410 * AAC TUBING SOLVENT...
- Page 38 Accessories 22356-00 Formula Gel-Coat Gun With Screw On B-410 * * 22356-01 With Chopper Option TOP VIEW GC-1392Z...
- Page 39 Accessories 22356-02 Formula X Gun GC-1392Z...
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Page 40: Technical Data
Technical Data Category Maximum Air Inlet Pressure Typical Flow Rate of Pattern Guns Maximum Fluid Temperature Air Inlet Size (Chopper) A Component (Catalyst) Inlet Size B Component (Resin) Inlet Size A Component (Catalyst) Outlet Size B Component (Resin) Outlet Size Solvent Flush Sound Pressure (20240-00) Sound Pressure (22029-00) -
Page 41: Notes
Notes GC-1392Z... -
Page 42: Graco Ohio Standard Warranty
Graco distributor or call to identify the nearest distributor. Phone: 1-800-746-1334 or Fax: 1-330-966-3006 GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720 This manual contains English. GC-1392 Graco Headquarters: Belgium, China, Japan, Korea Copyright 2008, Graco Ohio Inc. is registered to I.S. EN ISO 9001 www.graco.com...