PREPARING TO USE YOUR GRILL Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. Brush all interior surfaces including charcoal pans and grates with vegetable cooking oil.
COOKING TIPS Building Your Fire Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal pan. We recommend using 2 pounds (approximately 30 briquettes) ( 1 pound on each charcoal pan) to start your fire, adding more as needed.
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Direct and Indirect Grilling Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers, steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is open or closed, and represents the way most people grill.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Description Description CHARCOAL PAN ADJUSTMENT, LEFT LID ASSEMBLY CHARCOAL PAN ADJUSTMENT, RIGHT W/ CRANK LID BUMPER HANDLE, F/ CHARCOAL DOOR DECOR STRIP, F/ LID BEZEL, F/ CHARCOAL DOOR HANDLE KIT, BUTTERFLY DAMPER F/ LID CHARCOAL DOOR LATCH TEMPERATURE GAUGE CRANK HANDLE LOGO PLATE KIT CRANKSHAFT BUSHING...
ASSEMBLY Secure front and rear right legs to cart side panel with (4) 1/4-20x1/2” screws. Make sure louvers in the side panel are open to bottom. Sockets for casters are on the bottom of the legs. 1/4-20x1/2” Machine Screw Qty 4 Caster Sockets Secure front and rear left legs to cart side panel with (4) 1/4-20x1/2”...
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Attach bottom shelf to legs assemblies with (4) 1/4-20x1/2” screws. Make sure leg with bottle opener is to front side of bottom shelf where magnets are located. Magnets Front 1/4-20x1/2’ Machine Screw QTY 4 Rear Screw casters into sockets on end of legs. Use caster pin during installation. Locking casters to the rear and non- locking to the front.
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Install rear cart panel between rear legs securing to legs and bottom shelf with (7) 1/4-20x1/2” screws. NOTE: Louvers face toward bottomshelf 1/4-20x1/2’ Machine Screw QTY 7 Hinge Pins Install upper door brace between front legs using (4) #8x3/8” screws. Hinge pins are to face to the outside of the cart. Hinge Pins #8X3/8'’...
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Attach door handle to door using (2) 1/4-20x1/2” screws and (2) bezels as shown. Repeat for other door. Install door by placing hole in upper corner into pin on door brace and then depress pin in bottom shelf . 1/4-20x1/2’ Machine Screw QTY 4 First attach support brackets to side shelf with (4) #8x3/8”...
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Attach the air damper to outside of each firebox end panel using (1) 1/4-20X1/2” screw, flat washer and 1/4-20 lock nut. NOTE: Do not overtighten nut to allow for proper operation (rotation). Attach firebox end panels to cart legs with (4) 1/4-20x1/2” screws each side. 1/4-20x1/2’...
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Install firebox rear panel using (4) 1/4-20x1/2” screws, as shown. 1/4-20x1/2’ Machine Screw QTY 4 Attach ash drawer handle and bezels to ash drawer using (2) 1/4-20x3/4” screws, 1/4” flat washers and 1/4” lock washers. Slide ash drawer into grill under firebox. Lock washer Flat washer 1/4-20x3/4’...
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A - Insert pivot rod assembly into slots in the right and left charcoal pan adjustment assemblies. IMPORTANT: Note orientation as shown. Make sure lifting paddle aligns with location for crankshaft bushing, as shown. B - Position pivot assembly and charcoal pan adjustment assemblies on charcoal pan. Insert pivot pin, (2) each side.
Attach right charcoal pan assy to inside of firebox on left side using (2) 1/4-20x1/2” machine screws. On right side, also install crankshaft bushing using (2) 1/4-20x1/2” machine screws as shown below. Crankshaft bushing and lifting paddle must be next to grill end. Crankshaft Bushing Right Side (Facing from front)
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Screw crankshaft handle assy into crankshaft bushing as shown and secure with hitch pin clip. Repeat for other side. Note: Each crankshaft should engage the paddle of a charcoal pan assembly. If not, charcoal pan assemblies are not assembled correctly. Hitch Pin Qty 2 Install left charcoal door handle by placing bezel over handle.
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Attach lower hinges to back of firebox using (4) 1/4-20x1 1/2” screws. Attach upper hinges to lid with (4) 1/4-20x1 1/2” screws, flat washers and 1/4-20 flange nuts. Upper hinges should fit inside lower hinges. 1/4-20x1 1/2” Machine Screw Qty. 8 1/4”...
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Attach top lid handle and bezels to lid with (2) 1/4-20x1” screws. Attach temperature gauge with wing nut provided with gauge. 1/4-20x1’ Machine Screw QTY 2 1/4” Flat Washer Qty. 2 Attach air dampers to outside of each top lid end panel using (1) 1/4-20x1/2” screw, 1/4” flat washer and 1/4-20 lock nut.
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Insert straight wire of swingaway grid into one side of lid and then into the other side. Insert angled wire into holes in firebox. Secure with 2 hitch pin clips into holes in straight wire located outside of lid end caps. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back.
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HARDWARE LIST Hardware is shown actual size. You may have spare hardware after assembly is complete. Picture Name 4 pcs 1/4-20 FLANGE NUT 1/4-20x1/2" MACHINE 61 pcs SCREW 6 pcs 1/4-20 LOCKING NUT 1/4-20x1 1/2" MACHINE 8 pcs SCREW #8x3/8” SHEET METAL 12 pc SCREW 1/4-20x1"...
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