Table Of Contents - Generac Power Systems QuietSource 005031-2 Owner's Manual

25kw liquid-cooled, prepackaged standby generators
Table of Contents

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INTRODUCTION ............................................... IFC
Read this Manual Thoroughly ..................................... IFC
Operation and Maintenance ........................................ IFC
How to Obtain Service ................................................. IFC
Authorized Service Dealer Location ............................ IFC
SAFETY RULES ....................................................2
Standards Index ..............................................................3
1.1
Generator ..............................................................4
1.2
Transfer Switch .....................................................4
1.3
ATS Mode (Automatic Operation) ..........................4
1.4
Generator AC Connection Systems ........................4
1.5
Main Circuit Breaker .............................................4
1.6
Generator Fuel System ..........................................5
1.7
Engine Protective Devices ......................................5
1.8
Unpacking .............................................................6
1.9
Lifting the Generator .............................................6
1.10 Specifications ........................................................6
1.11 Fuel Consumption .................................................7
1.13 Engine Oil Recommendations ...............................7
1.14 Coolant Recommendations ....................................8
1.15 Before Installation .................................................8
Section 2 - INSTALLATION ............................. 8
2.1
Standby Generator Installation .............................8
2.2
Generator Location ...............................................9
2.3
Generator Mounting and Support .........................9
2.4
Basic Standby Electric System ..............................9
2.5
2.6
Total Circuit Isolation Method .............................10
2.7
Grounding the Generator ....................................10
2.8
Generator AC Neutral Connections .....................10
2.9
Using a "GTS" Transfer Switch ...........................10
2.10 Battery Installation ..............................................11
2.11 Preparation Before Start-Up ................................12

Table of Contents

Liquid-cooled 25 kW Generators
Section 3 - OPERATION ................................ 12
3.1
GTS Transfer Switch ...........................................12
3.2
Control Console Components ..............................13
3.3
Manual Transfer and Startup ..............................15
3.4
Engine Governor Gain Adjustments ....................15
3.5
Manual Retransfer and Shutdown .......................15
3.6
Automatic Operation ...........................................16
3.7
Weekly Exercise Cycle .........................................16
3.8
Control Board DIP Switch Settings .....................16
3.9
Voltage Regulator Adjustment ..............................17
Section 4 - MAINTENANCE ........................... 17
4.1
Service Facilities ..................................................17
4.2
Exhaust Manifold Procedure ...............................18
4.3
Intake Manifold Procedure ..................................18
4.4
Cylinder Head Procedure ....................................18
4.5
Cooling System....................................................18
4.6
Electrical System .................................................19
4.7
Checking Fluid Levels .........................................19
4.8
Can Perform ........................................................19
4.9
Miscellaneous Maintenance .................................21
4.10 Scheduled Maintenance .......................................22
Section 5 - TROUBLESHOOTING ................. 25
Section 6 - ELECTRICAL DATA .................... 26
Section 9 - WARRANTY ............................... .52
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