GE Osmonics F-801 Operation And Maintenance Manual
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GE Osmonics F-801 Operation And Maintenance Manual

GE Osmonics F-801 Operation And Maintenance Manual

Ge osmonics f-801 internal reverse osmosis unit operation and maintenance manual
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GE OSMONICS
F-801 INTERNAL REVERSE OSMOSIS UNIT
Operation
and Maintenance Manual
Revision E
This Revision Supersedes P/n 12552 Rev. D

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Summary of Contents for GE Osmonics F-801

  • Page 1 GE OSMONICS F-801 INTERNAL REVERSE OSMOSIS UNIT Operation and Maintenance Manual Revision E This Revision Supersedes P/n 12552 Rev. D...

  • Page 3: Table Of Contents

    F-801 INTERNAL REVERSE OSMOSIS UNIT Installation, Operation and Maintenance Manual CHAPTER ONE: GENERAL INFORMATION Section The Manual Safety Summary Applications Contraindications Environmental Considerations Theory of Operation Fluid Components Monitors and Controls Optional Equipment 1.10 Specifications 1.10.1 Inlet Water Requirements 1.10.2 Flow Rates 1.10.3...
  • Page 4 CHAPTER FOUR: ROUTINE MAINTENANCE Section Routine Maintenance of F-801 Internal RO 4.1.1 System Daily / Per Treatment Maintenance 4.1.2 Weekly Maintenance 4.1.3 Monthly Maintenance 4.1.4 Quarterly Maintenance 4.1.5 Annual Maintenance Specific Maintenance Procedures and Instructions 4.2.1 Motor Lubricant Procedure 4.2.2 Leak Repair 4.2.3...
  • Page 5 CHAPTER FIVE: TROUBLESHOOTING Table of Content Section RO Fails to Run RO Runs Intermittently Motor Runs Hot Low Pump Pressure Pressure Gauge Vibrates Erratically Excess Product Pressure (too high) Product Flow Too Low Product Flow Too High Membrane Product Pressure Too Low 5.10 Leaks 5.11...
  • Page 6 This page intentionally left blank 12552e 27 February 2004...

  • Page 7: Chapter One

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER ONE: GENERAL INFORMATION 12552e – 27 Feb 04 1 - 1 General Information...
  • Page 8 F-801 Internal RO System by GE Osmonics This page intentionally left blank. 12552e – 27 Feb 04 1 - 2 General Information...

  • Page 9: The Manual

    The Manual This manual has been prepared to provide the operator with information and instructions regarding the installation, use, maintenance and troubleshooting of the GE Osmonics F-801 Internal Reverse Osmosis System. CAUTION: When used as a medical device, Federal law restricts this device to sale by or on the order of a physician.

  • Page 10: Applications

    The overall assembly is weighty and can cause physical harm. Applications The F-801 Internal Reverse Osmosis (RO) System is designed to purify water by forcing water through a semi-permeable RO membrane. Water purified by reverse osmosis has had approximately 95% of the dissolved ions and approximately 99% of most other contaminants removed.

  • Page 11: Environmental Considerations

    Environmental Considerations Prior to the installation of the F-801 RO System, it will be necessary to provide utilities and create an environment suitable for the trouble free operation of the RO system and its accessories. POWER: The F-801 operates on 115 VAC single-phase power. Histories of power failure,...

  • Page 12: Theory Of Operation

    Theory of Operation The F-801 Portable Reverse Osmosis system (RO) purifies a given feed water (by way of reverse osmosis) for use in hemodialysis applications. The F-801 RO possesses monitoring for pressure, product water quality and membrane performance (percent rejection).

  • Page 13: Fluid Components

    150 PSI. Reverse Osmosis Membrane Assembly (ROMA): One is included in the F-801 RO. A ROMA is an assembly that includes the membrane housing, end caps, fittings, and a membrane. The thin film membrane will produce 600 (±15%) gallons per day of product water, depending on membrane condition and water temperature.
  • Page 14 The port has a check valve that closes when there is no hose connected to the fitting. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 1 - 8 General Information...

  • Page 15: Monitors And Controls

    RO Power Switch: The RO Power Switch is mounted on the back of the remote monitor module. The switch is used to turn the F-801 RO unit on and off. Inlet Water Sensor: Monitors the quality of the inlet water. Inlet quality is compared to the outlet (product) water quality and is displayed as "percent rejection"...
  • Page 16 The Alarm Mute switch will mute the audible alarm for 30 - 45 seconds. A red indicator lamp is displayed on the switch when the mute switch has been pressed. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 1 - 10 General Information...

  • Page 17: Optional Equipment

    1.9 Optional Equipment GE Osmonics offers a number of optional items to adapt the equipment to meet specific needs. Options are available to improve the quality of the feedwater to the RO. Frequently requested options are briefly described in the following paragraphs. If more information is needed, or if other options are desired, please consult the factory.

  • Page 18: Specifications

    1.10.1 Input Water Requirements Input flow Rate Temperature (water) NOTE: Operating at lower temperatures may make it impossible for the F-801 RO to produce adequate permeate for the dialysis machine. pH (operating) TF Membranes pH w/chloramines present (operating) TF Membranes...

  • Page 19: Membrane Performance Characteristics

    • Consult the field service technician or manufacturer for help. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 95% minimum at initial testing at factory. Inlet water 1000 PPM NaCl...

  • Page 20: Service Assistance

    Contact your Facility Equipment Technician. If the technician is unable to help then… Call GE Osmonics Technical Service Department at (800) 633-3080 or (206) 395-2200. Technicians are available for all calls between 7:00 a.m. and 4:30 p.m. PST, Monday through Friday.

  • Page 21: Return Goods Authorization (Rga)

    Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics. Call GE Osmonics at (800)-633-3080 and request Technical Service. A GE...

  • Page 22: Symbols And Abbreviations

    Hertz Horse Power lbs. Pounds Light Emitting Diode Liters Per Day Liters Per Minute Kohm One Thousand Ohms Meter mg/L. Milligrams Per Liter 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 1 - 16 General Information...
  • Page 23 1 on the Power Supply Terminal Barrier Strip) Thin Film Total Dissolved Solids Underwriters Laboratory Volts Alternating Current Water for Injection Weight Volts Alternating Current 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 1 - 17 General Information...
  • Page 24 F-801 Internal RO System by GE Osmonics NOTES: 12552e – 27 Feb 04 1 - 18 General Information...

  • Page 25: Installation Guidelines And Initial System Start Up

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP 12552e - 27 Feb 04 2 - 1 Installation Guidelines and Instructions...
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  • Page 27: Installation Considerations

    Drawing section of the system manual, or contact GE Osmonics for Drawing p/n 1239784. Connect the product to use line to the product line rinse extension (GE Osmonics p/n 12393) and route to drain. Connect the feed water line to water supply and route the RO waste line to drain.
  • Page 28 The switch is normally set to twice the initial TDS reading (or “next higher” setting) at start-up. WARNING: The TDS alarm limit should not be moved from this setting unless instructed by a physician. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 2 - 4 Installation Guidelines and Instructions...

  • Page 29: Product Water Analysis Procedure

    AAMI Product Water Panel Microbiological Culture (colony count) results Endotoxin (pyrogen) level testing (if applicable) The F-801 RO is now ready for use. Product Water Analysis Procedure: In order to ensure that the RO is performing at or above AAMI (Association for the Advancement of Medical Instrumentation) Standards, it is necessary to perform an AAMI Water Quality Analysis test.
  • Page 30 Close the product valve on the F-801, and disconnect the product line from the inlet water line of the dialysis machine. Tape a sterile gauze around the opening of the inlet water line to the dialysis machine. Hold the product line over the container and run product water for 60 seconds.
  • Page 31 F-801 Internal RO System by GE Osmonics NOTES: 12552e - 27 Feb 04 2 - 7 Installation Guidelines and Instructions...
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  • Page 33: System Operation

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER 3: SYSTEM OPERATION 12552e – 27 Feb 04 System Operation...
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  • Page 35: Daily Start-Up Procedure

    F-801 RO membrane and may cause serious patient injury. CAUTION: When moving the F-801 assembly, push only on the handle and in the direction of travel. The only exception to this should be when loading into elevators or going across thresholds when the gap is greater than 1”...
  • Page 36 30°C (86°F). Excessively high water temperature may cause severe patient injury or death. Turn the F-801 RO unit ON. The on/off switch is located on the back of the remote monitoring module atop the dialysis machine. CAUTION: Some pump noise (chattering) is normal in the flush position.
  • Page 37 The F-801 RO is now ready for use. Proceed with normal set-up routine. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics...

  • Page 38: Bicarbonate Container Filling

    Disconnect from the utilities and store the RO. NOTE: If the F-801 RO is to be stored for more than 24 hours (RO not being operated), the RO should be stored in an approved disinfectant or storage solution (Not ‘RENALIN®’ or other type oxidizing products).
  • Page 39 F-801 Internal RO System by GE Osmonics NOTES: 12552e – 27 Feb 04 System Operation...
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  • Page 41: Chapter Four

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER FOUR: ROUTINE MAINTENANCE 12552e – 27 Feb 04 4- 1 Routine Maintenance...
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  • Page 43: Routine Maintenance Of F-801 Internal Ro System

    Routine Maintenance of F-801 Internal RO System GE Osmonics RO systems have been designed to operate with a minimum of operator attention. Like all mechanical systems they will operate longer and with less trouble when operator maintenance is performed regularly. Operator maintenance on a GE Osmonics reverse osmosis system is limited to maintaining performance logs, cleaning and disinfection, replacement of damaged or failed parts and periodic lubrication.
  • Page 44 Observe and record the product pressure reading. Reading should be 35 – 40 PSI (with F-801 product valve closed or connected to dialysis unit but not operating). Adjustments to the product pressure may be made with the pressure adjust regulator knob located inside the RO module.

  • Page 45: Weekly Maintenance

    Check the product pressure setting. Adjust the pressure as needed with the regulator inside the cabinet. Perform trend analyses from the log sheets. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics Refer to Technote 113 for Temperature Refer to the disinfection procedure in this 4- 5...

  • Page 46: Quarterly Maintenance

    Check the switch and lights for correct operation. Check all pre RO devices for correct operation. Lubricate the motor. Refer to the lubricating instructions in this chapter. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 6 Routine Maintenance...

  • Page 47: Specific Maintenance Procedures And Instructions

    Tighten further using a wrench only if necessary, and only about one-half turn. Re-connect piping, pressurize, and inspect for leaks. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 7 Routine Maintenance...
  • Page 48 Check again for leaks. (Over tightening can crack the female fitting). If the leak continues, it may be necessary to replace the male threaded fitting and/or the female threaded fitting. Tubing connections: 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 8 Routine Maintenance...

  • Page 49: Pre-Filter Replacement

    If the leak is not resolved, start over or simply replace the entire tube fitting or tube. 4.2.3 Pre-filter Replacement Turn OFF the Dialysis machine and the F-801 RO system. Shut the feed water OFF. Ensure that the drain line is in the drain receptacle with the proper air gap.
  • Page 50 8 PSI. Check the O-ring in the groove of the filter housing. Replace the O-ring (GE Osmonics p/n 40694) if it appears worn or damaged.

  • Page 51: Cleaning Indications

    Regular maintenance cleaning is the best assurance of long membrane service. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 11 Routine Maintenance...

  • Page 52: Pre-Cleaning Preparation

    Materials Required: LIQUICLEAN 103™ – (Low pH liquid) - GE Osmonics Part No. 1228653 (1 Gal) LIQUICLEAN 511™ – (High pH liquid) - GE Osmonics Part No. 1228791 (1 Gal) • high and low pH cleaner •...

  • Page 53: Cleaner Recirculation And Dwell Time

    CAUTION: DO NOT ALLOW PUMP TO RUN DRY. Damage will occur if pump is run dry. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 13 Routine Maintenance...

  • Page 54: Post-Cleaning Rinse Procedure

    WARNING: The F-801 RO machine in now completely filled with cleaning solution and must NOT be used to supply water to the Fresenius dialysis machine or for any other purpose until a complete rinse procedure has been performed. See Cleaner Rinse Procedure below.
  • Page 55 Ensure that the water supply to the RO unit is on. If it is partially closed, rotate the dialyze/flush valve to the full flush position. Turn ON the F-801 RO unit and operate in the flush mode for 5-10 minutes. This will aid in rinsing the system quickly.

  • Page 56: Biosan Pre Cleaning Preparation

    • Disinfect container with volume of 2 ½ gallon or more • pH test strips • product rinse line (extension hose) • “DO NOT USE” warning labels (not provided by GE Osmonics) • cleaning / disinfect log sheets • most current log sheets for water quality comparison •...

  • Page 57: Biosan Recirculation And Dwell Time

    RO is turned on in disinfect mode (step #2). Turn the F-801 RO unit ON. Let the RO operate for three minutes. CAUTION: Check that there is waste flow within 10 seconds. If not, turn RO OFF and verify that the disinfect line is connected properly.

  • Page 58: Biosan Post Cleaning Rinse Procedure

    Cleaner Rinse Procedure below. Allow the BIOSAN to dwell in the RO for a minimum of one hour. NOTE: Thin-film RO membranes: The F-801 RO unit may be stored in BIOSAN for up to two weeks. 4.3.2.3 BIOSAN Post-Cleaning Rinse Procedure After the dwell time, remove the waste hose and clear accessory flush line from the cleaning solution and place it in the drain with the appropriate air gap.
  • Page 59 Ensure that the water supply to the RO unit is on. If it is partially closed, rotate the dialyze/flush valve to the full flush position. Turn ON the F-801 RO unit and operate in the flush mode for 5-10 minutes. This will aid in rinsing the system quickly.

  • Page 60: Disinfection Indications

    (i.e. TNTC), may indicate a need for more aggressive intervention. Strategies such as increased frequency of disinfection, longer dwell times, or alternative chemical agents may be employed. CAUTION: Glutaraldehyde and Actril™ are not recommended disinfectants for the F-801. 4.4.1 Formaldehyde Disinfection Preparation WARNING: Always wear rubber gloves, apron and facemask.

  • Page 61: Formaldehyde Pre-Disinfection Procedure

    • Disinfect container with volume of 2 ½ gallon or more • formaldehyde test kit • product rinse line (extension hose) • “DO NOT USE” warning labels or signs (not provided by GE Osmonics) • cleaning / disinfect log sheets • most current log sheets for water quality comparison •...

  • Page 62: Formaldehyde Disinfection And Dwell Time

    Ensure the machine is labeled with appropriate warning signs such as "Do Not Use / Contains Formaldehyde" to prevent use of the RO until it is properly rinsed. Turn off the F-801 RO and allow to dwell for 24 hours (4 hours minimum). NOTE: The RO may be stored for up to one year at this time.

  • Page 63: Formaldehyde Post-Disinfection Rinse Procedure

    RO unit is ON. If it is partially closed, rotate the dialyze/flush valve to the full flush position. Turn ON the F-801 RO unit and operate in the flush mode for 2-3 minutes. This will aid in rinsing the system quickly.

  • Page 64: Renalin®" Disinfection Procedure

    The products referred to in this procedure typically have 20% hydrogen peroxide and 4% peroxacetic acid before dilution. Other products are available with these same chemicals in different ratios; these are not acceptable for use in the F-801 RO. Actril™ and other compounds with different combinations of these chemicals must not be used on polyamide (thin-film) membranes.

  • Page 65: Renalin® Pre-Disinfection Preparation

    CAUTION: When ‘RENALIN®’ is to be used as a disinfectant, several preparatory steps are required by GE Osmonics as well as the membrane manufacturer. Failure to comply with these instructions, which incorporate instructions from the membrane manufacturer, will jeopardize the system performance and warranty.

  • Page 66: Renalin® Disinfection And Dwell Time

    Do not allow the solution temperature to climb above 25°C during this step. Failure to control temperature will result in rapid deterioration of the membrane, resulting in poor rejection. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 26 Routine Maintenance...
  • Page 67 ENSURE THAT THE MACHINE IS NOT USED to provide water for any purpose whatsoever until the unit has been thoroughly rinsed and tested to verify absence of residual disinfectant in the product water stream. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 27 Routine Maintenance...

  • Page 68: Renalin® Post-Disinfection Rinse Procedure

    Ensure that there is flow to drain. Rotate the dialyze/flush valve to the flush position. Turn the F-801 RO unit ON. Rinse for 20 minutes with the Dialyze/Flush valve in the Dialyze position until the % rejection and TDS monitors’ displays normalize (e.g.

  • Page 69: Product Water Culture

    Obtain the samples wearing long sleeves and a mask to prevent contamination of samples, use a “mid-stream” “clean catch” type procedure. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics C) immediately and assayed within a 24 hour period. °...

  • Page 70: Product Water Culture Procedure

    • Any other pertinent information or procedures your facility or lab requires The samples should be assayed within 30 minutes of obtaining or refrigerated at 5° C immediately and assayed within a 24-hour period. 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 4- 30 Routine Maintenance...

  • Page 71: System Storage

    System Storage This storage procedure has been established to store F-801 RO machines. It is not recommended that a unit be dormant longer than 24 hours without disinfectant. ROs that have been left unused for more than 24 hours risk the possibility of colonizing bacteria and exceeding acceptable limits.

  • Page 72: Biosan Storage Procedure

    Perform AAMI analysis if it has been one year or more since last done. CAUTION: The F-801 RO may be stored for up to two weeks in BIOSAN. After two weeks, if longer storage is needed, the RO may be rinsed and re-packed with BIOSAN.
  • Page 73 F-801 Internal RO System by GE Osmonics NOTES: 12552e – 27 Feb 04 4- 33 Routine Maintenance...
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  • Page 75: Chapter Five: Troubleshooting

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER FIVE: TROUBLESHOOTING 12552e - 27 Feb 04 5- 1 Troubleshooting...
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  • Page 77: Table Of Content

    Rejection Display Fluctuates 5.13 TDS Value High 5.14 RO Fails to Draw Disinfectant 5.15 RO Pump Leaks 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics Table of Contents TITLE 5- 3 PAGE 5-10 5-10 5-11 5-12...
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  • Page 79: Ro Fails To Run

    Verify line voltage and motor amperage draw. b. Disassemble pump/motor at clamp and inspect coupler for wear. c. Pump pressure too high (see 5.2.2). 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 5 Troubleshooting...

  • Page 80: Motor Runs Hot

    B. Faulty inlet pressure regulator. a. Replace regulator. C. Pump adjusted improperly a. Adjust pump at pump head and regulator. D. Pump worn out or damaged. a. Replace pump. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 6 Troubleshooting...

  • Page 81: Pressure Gauge Vibrates Erratically

    Review trend analysis logs for flow. b. Clean membrane with both high and low pH cleaners. c. If flow is not recoverable, replace membrane. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 7 Troubleshooting...

  • Page 82: Product Flow Too High

    Check for product line being back pressured. F. Normal membrane rejection decline (over time). a. Perform AAMI water lab analysis. b. Replace membrane if indicated by analysis. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 8 Troubleshooting...

  • Page 83: Membrane Product Pressure Too Low

    Membrane scaled or fouled. a. Verify condition of pretreatment equipment. b. See membrane cleaning procedure in this manual. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics Left unattended, leaks can cause secondary damage 5- 9 An apparent...

  • Page 84: Rejection Display Fluctuates

    With RO operating, rotate the Dialyze/Flush valve back and forth to dislodge air. Waste flow too low. a. Measure and compare to original data. Correct as necessary. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 10 An apparent Troubleshooting...

  • Page 85: Ro Fails To Draw Disinfectant

    Check that quick disconnect fitting is connected securely. b. Check tube for cracks or holes. c. Replace quick disconnect fitting. Motor fails to turn on. a. See 5.1 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 11 Troubleshooting...

  • Page 86: Ro Pump Leaks

    5.15 RO Pump Leaks Tubing connection leaking. a. Tighten or reconnect tubing fitting. Mechanical seal failure (leaks out vent hole). a. Replace pump. 12552e - 27 Feb 04 F-801 Internal RO System by GE Osmonics 5- 12 Troubleshooting...
  • Page 87 F-801 Internal RO System by GE Osmonics NOTES: 12552e - 27 Feb 04 5- 13 Troubleshooting...
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  • Page 89: Chapter Six: Drawings

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER SIX: DRAWINGS 12552e – 27 Feb 04 6 - 1 Drawings...
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  • Page 91 F-801 Internal RO System by GE Osmonics REMOTE MONITOR MODULE PANEL F-801 RO and Cart Assembly (Component Layout) 12552e – 27 Feb 04 6 - 3 Drawings...
  • Page 92 * A three tank option is available, please consult factory. (Typical Pretreatment Configurations) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics PREFILTER CARBON TANK SHORT BACK PREFILTER CARBON TANK SOFTENER PREFILTER CARBON TANKS F-801 RO 6 - 4...
  • Page 93 Use Teflon tape and thread in approximately 3-5 turns. INPUT SAMPLE VALVE 40291 INPUT ELBOW 40268A (GAC Tank Fitting Assembly) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics OUTPUT TANK HEAD 40480 OUTPUT NIPPLE 40268 F-801 RO 6 - 5...
  • Page 94 ADAPTER 40564 DUAL PORT 12104 2.5" X 40" ROMA 12093 SINGLE PORT 12103 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics FEED WATER FITTING 40569 40572 PRODUCT WATER FITTING 40570 40599A F-801 RO (ROMA Part Description)
  • Page 95 F-801 Internal RO System by GE Osmonics 60158 40704 40738 *40095 *60370 *60240 *40605 *40095 F-801 RO (Pre-filter Assembly) 12552e – 27 Feb 04 6 - 7 Drawings...
  • Page 96 PUMP ASSEMBLY 12168−1 (Plumbing Module, Main Components) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics MANIFOLD ASSEMBLY 14731 MOTOR 30014 INPUT ASSEMBLY 12285−1 F-801 RO 6 - 8 Drawings...
  • Page 97 30014 12922 1234489 DETAIL ’A’ (Plumbing Module, Component Details) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 50003 40568 40569 40676 12131 50012 F-801 RO 6 - 9 60360 DETAIL ’B’ 12285−1 (SEE DETAIL ’A’) 12168−1 DETAIL ’B’...
  • Page 98 40576 (2X) PART OF ITEM 40947 40947 40948 (Plumbing Module, Component Details) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 40564 40561 PART OF ITEM 40948 F-801 RO 6 - 10 Drawings...
  • Page 99 F-801 Internal RO System by GE Osmonics 40564 40561 12922 40742 40677 14731 60002 60041 40569 41614 12130 50112 F-801 RO (Plumbing Module, Component Details) 12552e – 27 Feb 04 6 - 11 Drawings...
  • Page 100 F-801 Internal RO System by GE Osmonics F-801 RO (Plumbing Module, Tubing) 12552e – 27 Feb 04 6 - 12 Drawings...
  • Page 101 Item Letter 3/8” Tubing, Translucent (Natural) 3/8” Tubing, White 1/4" Tubing, Translucent (Natural) 1/8” Tubing, White 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics LEGEND Description F-801 RO (Plumbing Module, Tubing) 6 - 13 B (8") C (5 3/4")
  • Page 102 F-801 Internal RO System by GE Osmonics 41036 40671 40254 40143 40077 40602 DETAIL ’A’ 40564 12288 DETAIL ’B’ F-801 RO (Plumbing Module, Component Details) 12552e – 27 Feb 04 6 - 14 Drawings...
  • Page 103 40564 40571 Note: The ‘plus side’ of the check valve (p/n 40584) should face towards the small manifold (p/n 12201). 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 12110 40332 40584 SEE DETAIL ’A’ 40218 12131 PLUS SIDE DETAIL ’A’...
  • Page 104 F-801 Internal RO System by GE Osmonics 20177 12359 12329 12213 30026 12310 12324 12312 12315 F-801 RO (Monitor Module, Front Section) 12552e – 27 Feb 04 6 - 16 Drawings...
  • Page 105 F-801 Internal RO System by GE Osmonics 12776 30010 FUSE INSIDE (20012) 60002 20203 60041 12311 F-801 RO (Monitor Module, Back Section) 12552e – 27 Feb 04 6 - 17 Drawings...
  • Page 106 WHITE MALE Q.D. (40717) VALVE (40316) HOSE ADAPTER (40581) FLUSH HOSE (12393) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics RO MEMBRANE PERMEATE TUBING (1/4" OD POLYETHYLENE TUBE) (65" LENGTH OF 60184) GREEN MALE Q.D. (12886) GREEN FEMALE Q.D.
  • Page 107 FROM PREFILTER OUTLET PORT AND CONNECT TO DISINFECT TANK SUCTION PORT FITTING. (Disinfect / Cleaning Connections) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics GREEN QUICK DISCONNECT RED QUICK DISCONNECT F−801 PRODUCT−TO−USE HOSE. DISCONNECT QUICK−CONNECT FITTING FROM REST OF HOSE, AND CONNECT TO DISINFECT TANK.
  • Page 108 F-801 Internal RO System by GE Osmonics F-801 RO (High Voltage Electrical, 60Hz) 12552e – 27 Feb 04 6 - 20 Drawings...
  • Page 109 F-801 Internal RO System by GE Osmonics GREEN YELLOW GREEN F-801 RO (Low Voltage Electrical) 12552e – 27 Feb 04 6 - 21 Drawings...
  • Page 110 F-801 Internal RO System by GE Osmonics F-801 RO (Plumbing Schematic) 12552e – 27 Feb 04 6 - 22 Drawings...
  • Page 111 5. REPLACE WASHER (IF IT CAME OFF) AND ACORN NUT. 6. TURN ON WATER AND POWER AND THEN CHECK PRESSURE READING. REPEAT AS NECESSARY. PUMP (Pump Pressure Adjustment Procedure) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics PRESSURE ADJ. SCREW WASHER ACORN NUT F-801 RO...
  • Page 112 F-801 Internal RO System by GE Osmonics “Push-In” Fitting Instructions 12552e – 27 Feb 04 6 - 24 Drawings...
  • Page 113 F-801 Internal RO System by GE Osmonics NOTES: 12552e – 27 Feb 04 6 - 25 Drawings...
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  • Page 115: Chapter Seven: Spare Parts List

    F-801 Internal RO System by GE Osmonics F-801 Internal RO System CHAPTER SEVEN: SPARE PARTS LIST 12552e – 27 Feb 04 7 - 1 Spare Parts List...
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  • Page 117 Hardware kit 12499 ROMA fitting kit 12885 Stand, 2 tank handle assembly 12888 Hose Kit (For all hose connections) 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics F-801 Internal RO System 7 - 3 Spare Parts List...
  • Page 118 Valve, ball, 1/4 fnpt 50003 Clamp, Pump to Motor 50012 Rubber foot 50017 Caster, Dual Wheel 50041 Pump-to-Motor Coupling 60002 Clamp, strain, 3/4" 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 7 - 4 Spare Parts List...
  • Page 119 Elbow, PVC, 3/8 fnpt 41036 Elbow, speed-fit union, 3/8 41083 Straight, speed-fit, 3/8 x 1/4 fnpt 41566 Elbow, speed-fit, 1/4 x 3/8 stem 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 7 - 5 Spare Parts List...
  • Page 120 50033 Hardness Test Kit 70001 Water Test Kit, AAMI Standards OPTIONAL 40695 Filter, 1 Micron, 9 7/8" 40698 Filter, Carbon, 9 7/8" 12552e – 27 Feb 04 F-801 Internal RO System by GE Osmonics 7 - 6 Spare Parts List...
  • Page 121 F-801 Internal RO System by GE Osmonics NOTES: 12552e – 27 Feb 04 7 - 7 Spare Parts List...
  • Page 122 F-801 Internal RO System by GE Osmonics This page intentionally left blank. 12552e – 27 Feb 04 7 - 8 Spare Parts List...
  • Page 124 Call (253) 395-2200 for additional information, (800) 633-3080 in the U.S., or visit www.osmonics.com Corporate Headquarters 5951 Clearwater Drive Minnetonka, MN 55343-8995 (952) 933 2277 Phone (952) 933-0141 Fax Kent Operations 7848 South 202 Kent, WA 98032-1345 (253) 395-2200 Phone (253) 395-2363 Fax...

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