Door Panel Installation; Custom 1/4'' Thick Door Panel Insert; Door Panel Preparation; Panel Dimensions - U-Line U-CLR2160B-00 Installation Manual

8 Door Panel Installation

Custom 1/4'' Thick Door Panel Insert

Door Panel Preparation

A custom door panel may be inserted into the doorframe. Custom
door panels can be flat or raised, as long as the maximum panel
thickness, where inserted into the door reveal (channel), is no
more than 1/4" thick. For raised panels, the depth of the reveal is
1/4" on all four sides.
NOTICE
Raised panels will reduce the door's 90° swing/zero
clearance if the unit is installed next to a wall or similar
type of structure.

Panel Dimensions

The door panel must not weigh more than 20 lbs.
Model
CLRCO2175
CLR2160
CO1175
CO29
CO2175
Door Panel Installation
Install the insert as follows:
!
CAUTION
Use care when handling the insert. Insert edges may be
sharp.
1. Remove top hinge screw pin with
Phillips head screwdriver. Remove
door by tilting forward and lifting off
bottom hinge pin.
2. Pull door gasket out of groove (top
edge of door only). Start in the middle
and pull outward, moving toward the
edge . This may take some force.
Width Height
23-1/32" 27-11/16"
14-1/32" 27-11/16"
22-15/16" 26-15/16"
19-13/16" 21-13/32"
23-1/32" 27-11/16"
3. Remove the two outside screws holding
door handle. Slightly separate door
handle from door.
4. Pull handle up and off.
5. Slide custom door panel insert into
1/4-inch channel in door front.
NOTICE
Use care not to damage magnet, located on door bottom,
when installing door insert. Do not set door on bottom
edge when pushing insert into place.
6. Holding door gasket out of the way, replace handle on door,
making sure it is seated properly on insert and that screw holes
line up.
7. Install two small screws removed in Step 3.
8. Starting at the corners and working inward, push door gasket
into place on door.
9. Place door on bottom hinge pin and install upper hinge screw.
u-line.com 13