Rheem RAMP-JEZ Installation Instructions Manual

Rheem RAMP-JEZ Installation Instructions Manual

Air-cooled condensing units anl-*az series; apl-jaz series; apm-jaz series

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r e f r i g e r a n t
!
RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORT
ANT SAFETY INFORMA
TION!
WARNING
!
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO
QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT AND OPERATION OF THIS
UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE
ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER
INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE
POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK,
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ISO 9001:2000
DO NOT DESTROY THIS MANUAL
PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY A SERVICEMAN

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Summary of Contents for Rheem RAMP-JEZ

  • Page 1 r e f r i g e r a n t RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORT ANT SAFETY INFORMA TION! WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT.
  • Page 3 AIR DISCHARGE ALLOW 60” [1524 mm] CLEARANCE ACCESS PANEL ALLOW 24” [610 mm] AIR INLETS SERVICE ACCESS (LOUVERS) CLEARANCE ALLOW 6” [153 mm] MIN. CLEARANCE 3 SIDES A-00002 BOTTOM VIEW SHOWING DRAIN OPENINGS (\\\\\ SHADED AREAS).
  • Page 4 018JAZ 1-60-208/230 12/12 15/15 20/20 9.07 [0.84] 1775 [838] 70 [1984] 130 [59] 140 [63.5] 024JAZ 1-60-208/230 12.8/12.8 58.3 17/17 20/20 25/25 11 [1.02] 1920 [906] 72 [2041] 140 [63.5] 150 [68] 030JAZ 1-60-208/230 14.1/14.1 19/19 25/25 30/30 12.94 [1.2] 2470 [1166] 94 [2665] 160 [72.6] 170 [77.1] 031JAZ...
  • Page 5 018JAZ 1-60-208/230 13/13 15/15 20/20 11 [1.02] 2300 [1085] 82 [2325] 137[62.1] 152 [68.9] 024JAZ 1-60-208/230 13.5/13.5 58.3 18/18 25/25 30/30 20 [1.86] 3300 [1557] 128 [3629] 190 [86.2] 205 [93] 030JAZ 1-60-208/230 12.8/12.8 17/17 25/25 25/25 20 [1.86] 3300 [1557] 129 [3657] 200 [90.7] 213 [96.6] 036JAZ 1-60-208/230 16/16...
  • Page 7: Unit Mounting

    UNIT MOUNTING If elevating the condensing unit, either on a flat roof or on a slab, observe the following guidelines. • The base pan provided elevates the condenser coil 3/4” above the base pad. • If elevating a unit on a flat roof, use 4” x 4” (or equivalent) stringers positioned to distribute unit weight evenly and prevent noise and vibration.
  • Page 8: Refrigerant Connections

    FIGURE 2 SCREW LOCATIONS REFRIGERANT CONNECTIONS All units are factory charged with Refrigerant 410A. All models are supplied with service valves. Keep tube ends sealed until connection is to be made to prevent system contamination. TOOLS REQUIRED FOR INSTALLING & SERVICING R-410A MODELS Manifold Sets: -Up to 800 PSIG High side...
  • Page 9: Replacement Units

    Physical Properties: R-410A has an atmospheric boiling point of -62.9°F and its saturation pressure at 77°F is 224.5 psig. Composition: R-410A is an azeotropic mixture of 50% by weight difluoromethane (HFC-32) and 50% by weight pentafluoroethane (HFC-125). Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than R-22.
  • Page 10: Interconnecting Tubing

    NOTE: All (-)ANL units must be installed with a TEV Evaporator. The thermostatic expansion valve is specifically designed to operate with R-410A. DO NOT use an R-22 TEV or evaporator. The existing evaporator must be replaced with the factory specified TEV evaporator specifically designed for R-410A.
  • Page 11: Outdoor Unit Below Indoor Coil

    Capillary Tube Coil: DO NOT exceed the Table values for vertical separation for capillary tube coils. Always use the smallest liquid line size permitted to minimize the system charge. Table 4 may be used for sizing horizontal runs. OUTDOOR UNIT BELOW INDOOR COIL Keep the vertical separation to a minimum.
  • Page 12: Tubing Connections

    TUBING CONNECTIONS Indoor evaporator coils have only a holding charge of dry nitrogen. Keep all tube ends sealed until connections are to be made. • Use type “L” copper refrigeration tubing. Braze the connections with the follow- ing alloys: – copper to copper - 5% –...
  • Page 14: Leak Testing

    LEAK TESTING • Pressurize line set and coil through service fittings with dry nitrogen to 150 psig maximum. Leak test all joints using liquid detergent. If a leak is found, recover pressure and repair. WARNING DO NOT USE OXYGEN TO PURGE LINES OR PRESSURIZE SYSTEM FOR LEAK TEST.
  • Page 15: Checking Refrigerant Charge

    The installers should balance the air distribution system to ensure proper quiet air- low to all rooms in the home. This ensures a comfortable living space. These simple mathematical formulas can be used to determine the CFM in a resi- dential or light commercial system.
  • Page 20: Electrical Checks Flow Chart

    ELECTRICAL CHECKS FLOW CHART Unit Running? Thermostat Problem? Go to Mechanical Checks Repair and Recheck Transformer Problem? Repair and Recheck Voltage on Compressor Side of Contactor? Voltage on Line Run Capacitor Side of Contactor? Start Capacitor Potential Relay Circuit Breakers Compressor Contactor or Fuses Open Compressor Internal...
  • Page 21: Mechanical Checks Flow Chart

    MECHANICAL CHECKS FLOW CHART Unit Running? Pressure problems? Go to Electrical Checks Flow Chart High Head Pressure Low Head Pressure Low Suction Pressure Dirty Condenser Coil Low on Charge Dirty Filters Inoperative Outdoor Fan Open IPR Valve Dirty Evaporator Overcharge Low Ambient Temperature Inadequate Airflow Recirculation of...
  • Page 22: Superheat Calculation

    SUPERHEAT CALCULATION TABLE 9 TEMPERATURE PRESSURE CHART 1. Measure the suction pressure at the suction line service valve. TEMP R-410A 2. Convert the suction pressure to saturated temperature. See Table 9. (Deg. F) PSIG 3. Measure the temperature of the suction line at the suction line service valve. -150 —...
  • Page 23: Troubleshooting Chart

    TROUBLE SHOOTING CHART WARNING DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. SYMPTOM POSSIBLE CAUSE REMEDY Unit will not run •...

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