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Heat & Glo LifeStyle ST-38HV-AU Installation And Operation Instructions Manual

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INSTALLATION AND OPERATION
INSTRUCTIONS
MODEL: ST-38HV-AU
AUSTRALIAN GAS ASSOCIATION APPROVED
APPROVAL NUMBER 6027
THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195,
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426,
6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia)
780250, 780403, 1418504 or other U.S. and foreign patents pending.
675-900D 11/05
1

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Summary of Contents for Heat & Glo LifeStyle ST-38HV-AU

  • Page 1 INSTALLATION AND OPERATION INSTRUCTIONS MODEL: ST-38HV-AU AUSTRALIAN GAS ASSOCIATION APPROVED APPROVAL NUMBER 6027 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT & GLO, a brand of Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000...
  • Page 2 INSTALLATION AND OPERATION INSTRUCTIONS PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL ST-38HV-AU structions carefully during installation to ensure IS AUSTRALIAN GAS ASSOCIATION maximum benefit and safety. Failure to follow APPROVED FOR NATURAL GAS OR them will void your warranty and may present PROPANE AS A BALANCED FLUE a fire hazard.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 INSTALLATION INSTRUCTIONS..............4 1.1 Locating the Heater ..................5 1.2 Framing the Heater ..................6 1.3 Flue System Approvals and Installation ............8 1.4 Connecting the Gas Supply ................. 17 1.5 Fan ......................17 1.5.1 Installing the Electrical Service to the Junction Box ........19 1.6 Mantel Clearances ..................

  • Page 4: Installation Instructions

    38 1/4 (972mm) 3 1/16 3 3/8 22 11/16 40 3/4 (1034mm) (79mm) (85mm) (576mm) TOP STANDOFFS FLUE COLLAR FLUE COLLAR GRILL GLASS DOOR BOTTOM GRILL GAS CONTROLS & LABELS GAS LINE ELECTRICAL ACCESS ACCESS Figure 1. Diagram of ST-38HV-AU...

  • Page 5: Locating The Heater

    1.1 Locating the Heater The diagram (See figure 2) shows space and clearance requirements for locating a heater within a room. 36” (914mm) Clearance Requirements The top, back, and sides of the heater are defined by stand-offs. 1” (25mm) The minimum clearance to a perpendicular wall extending past the face of the heater is one inch (25mm).

  • Page 6: Framing The Heater

    Shows center of 12" x 12” (305mm x 305mm) flue framing holes. The center of the hole is 25mm above the center of the horizontal flue pipe. Framing should be constructed of 2" x 4" (51mm x 102mm) lumber or heavier. Model: ST-38HV-AU Elbow (Horizontal) Flue 41" 43 1/4"...
  • Page 7 SEE NOTE 3 OPENABLE WINDOW DOOR SEE NOTE 2 T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter areas for flue terminals or fuse box Below eaves, balconies or other projections: MIN.

  • Page 8: Flue System Approvals And Installation

    ELBOWS MODEL FLUE TERMINATION APPROVALS The flue systems installed on this gas heater may also ST-38HV-AU DVK-01DA, DVK-01TR include one (1), two (2), or three (3) 90 - degree elbow DVK-03DA DVK-TVCD assemblies, in addition to the 45 - degree elbow re- quired at the unit.
  • Page 9 STRAIGHT UP VERTICAL FLUEING V (FT.) 40' MAX. (12.4 M) STRAIGHT OUT HORIZONTAL FLUEING Max. Run 24" (610 mm) HEAT SHIELD NOTE: When the 45 elbow is attached horizontally, the supplied heat shield must be installed. Figure 6...
  • Page 10 HEAT SHIELD FLUEING WITH ONE (1) 90° ELBOW V (FT.) H (FT.) 4.5' MIN. (1.37m) 3' MAX. (.914m) 6' MIN. (1.86m) 4' MAX. (1.22m) 8' MIN. (2.4m) 5' MAX. (1.5m) 32' MAX. (9.75m) 5' MAX. (1.5m) V + H = 37’ MAX. (11.3m) NOTE: When the 45 elbow is attached horizontally, the supplied heat shield must be installed.
  • Page 11 FLUEING WITH TWO (2) 90° ELBOWS V (FT.) H + H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5’ MIN. (1.5m) 10’ MAX. (3.04m) 6’...
  • Page 12 HEAT SHIELD FLUEING WITH THREE (3) 90° ELBOWS H + H 1´ MIN. (305 mm) 2´ MAX. (610 mm) 2´ MAX. (610 mm) 2´ MIN. (610 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 3´ MIN. (914 mm) 2´ MAX. (610 mm) 6´...
  • Page 13 FLUEING WITH THREE (3) 90° ELBOWS V (FT.) H + H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5’ MIN. (1.5m) 10’ MAX. (3.04m) 6’...
  • Page 14 Installing Flue Components WARNING: ENSURE THAT THE FI- BERGLASS ROPE GASKET SUP- 1. Attach the First Flue Component to the PLIED WITH THE HEATER SEALS Starting Collars BETWEEN THE FIRST FLUE COM- To attach the first flue component to the starting PONENT AND THE OUTER HEATER collars of the fireplace: WRAP.
  • Page 15 • Position the firestops on both sides of the hole For Vertical Runs previously cut and secure the firestops with nails The flue system must be supported every eight or screws. (8) feet (2.4M) above the heater flue outlet by wall brackets.
  • Page 16 • Drill a hole or drive a nail through this center point. NAILS (4 REQUIRED) • Check the floor above for any obstructions, such as wiring or plumbing runs. • Reposition the heater and flue system, if neces- sary, to accommodate the ceiling joists and/or RAFTER obstructions.

  • Page 17: Connecting The Gas Supply

    USE A WRENCH ON SHUT-OFF VALVE WHEN TIGHTENING GAS LINE CONTROL GAS LINE VALVE ACCESS MANUAL SHUT-OFF VALVE Figure 19 Round Termination Caps GAS VALVE For Vertical Terminations - To locate the flue and FLEX install the flue sections: CONNECTOR •...
  • Page 18 NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, FAN SPEED FAN SPEED CONTROL CONTROL IT MUST BE REPLACED WITH TYPE • C RATED WIRE. SPEED CONTROL SPEED CONTROL TEMPERATURE TEMPERATURE SENSOR SWITCH SENSOR SWITCH FAN WIRING DIAGRAM FAN WIRING DIAGRAM JUNCTION BOX...

  • Page 19: Installing The Electrical Service To The Junction Box

    1.5.1 INSTALLING THE ELECTRICAL SERVICE TO THE JUNCTION BOX WARNING: TURN ELECTRICAL POWER OFF AT THE CIRCUIT BREAKER BEFORE BEGINNING IN- STALLATION. 1. Remove the electrical cover plate from the lower side of the heater. Remove the knockout from the plate and attach the Romex clamp (screws to the out- side.) 2.
  • Page 20 LOG PLACEMENT INSTRUCTIONS Burner - Top View Remove dress guard and glass door from the heater side to access grate/burner with the pilot assembly on the right. Carefully remove the logs from the carton. CAUTION: Logs are fragile! LOG NUMBER 1 (SRV675-721): Position log #1 at the rear left corner of the grate against the three grate stops as shown.
  • Page 21 LOG NUMBER 3 (SRV675-726): Position log #3 on the front right hand side of the grate against the 3 stops. LOG NUMBER 4 (SRV675-723): Place log #4 so that the slot on the bottom of the log fits over the grate tab on the front left corner of the grate.
  • Page 22 LOG NUMBER 6 (SRV278-705): Place the "Y" end of the log #6 over the second rear grate bend and locate its top in the locating groove on log #2. LOG NUMBER 7 (SRV285-725): Position log #7 on the locating grooves on log #3 and log #4 as shown. OPPOSITE SIDE VIEW: Check log assembly against figures.

  • Page 23: Installer Testing

    1.8 INSTALLER TESTING The space heater must be tested and be operating ac- cording to manufacturers specifications prior to the in- staller leaving the site. Note: the tips of the flames should never hit the top of the firebox after the unit has warmed up.

  • Page 24: Safety And Lighting Information

    OPERATING CAUTIONS 2.1 SAFETY & LIGHTING INFORMATION Follow Section 2.2 SAFETY INFORMATION and 2.3 • THIS APPLIANCE MAY EXHIBIT A SLIGHT CAR- LIGHTING INSTRUCTIONS to light the appliance. BON DEPOSITION. By design, the flame pattern will not be identical from •...

  • Page 25: Safety Information

    SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO- SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. • Immediately call your gas supplier from a neighbor’s A.

  • Page 26: Fan Operation

    2.4 FAN OPERATION Visually inspect the pilot periodically. Brush or blow The accessory fan is wired in series with a speed con- away any dust or linen accumulations. If the pilot ori- trol switch and a temperature sensor switch. Set the fice is plugged, disassembly may be required to re- speed control to an "ON"...

  • Page 27: Removal Of Covers For Servicing

    REMOVAL OF COVERS FOR • Disconnect the gas supply tube from the underside of the pilot burner. SERVICING • Disconnect the electrode wire from the piezo ignitor A. Control Compartment Grille (found adjacent to the gas control valve). • Rotate the bottom grille down to access the gas •...

  • Page 28: Troubleshooting

    TROUBLESHOOTING - ST-38HV-AU With proper installation and maintenance, your new heater should provide years of trouble-free service. If you do experience a problem, refer to the Troubleshooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
  • Page 29 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 3. Check thermopile with millivolt meter. Take reading at “TH- TP&TP” terminals of gas valve. Should read 325 millivolts mini- mum while holding valve knob depressed in pilot position, pilot lit, and on/off switch “OFF”. Re- place faulty thermocouple if read- ing is below specified minimum.
  • Page 30 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION C. Defective valve. 1. Turn valve knob to “ON”. Place ON/OFF switch to “ON”. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 100 m.v. If the reading is okay and the burner does not come on, replace the gas valve.
  • Page 31 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 1. Tighten corner. D. Glass too loose and air tight gasket leaks in corners after usage. 1. Replace if necessary. E. Bad thermopile 1. Check for proper installation & F. Improper flue cap installation. freedom from debris or blockage. 1.

  • Page 32: Replacement Parts

    ST-38HV-AU Service Parts (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5/2000 Ending Manufacturing Date: ________ 14 Log set Part number list on following page.
  • Page 33 Service Parts List ST-38HV-AU ITEM Description SERIAL # PART NUMBER Burner NG SRV675-710A Burner LP SRV675-711A Glass Door Assembly GLA-38HV-AU Trim Door 675-113A Base Refractory SRV285-730 Refractory, Side SRV285-731 Hood SRV550-175 Log 1 SRV675-721 Log 2 SRV675-722 Log 3 SRV675-726...
  • Page 34 ST-38HV-AU Service Parts (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5-2000 Ending Manufacturing Date: ______ ITEM DESCRIPTION SERIAL # PART NUMBER Wire Assembly 049-522A ON/OFF Rocker Switch 060-521A Piezo Ignitor 291-513 Pilot Assembly NG 485-510A Pilot Assembly LP 485-511A...

  • Page 35: Limited Warranty

    LIMITED 10 YEAR WARRANTY HEAT & GLO, a brand of Hearth & Home Technologies Inc. In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation.

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