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Operator's Manual
Automatic
Garden Tractor
Model P805K
IMPORTANT:
Read safety rules and instructions
carefully
before operating
equipment.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved
forest-covered,
brush-
covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if
any), If a spark arrester is used, it should be maintained in effective working order by the operator, In the State of California the above is required
by law (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department,
P,O, Box 361131
Cleveland, Ohio 44136-9722,
MTD LLC, P.O. BOX361131CLEVELAND,OHIO44136-9722
PRINTED IN U.S.A.
FORM NO. 769-02343
(8/01/2006)
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Summary of Contents for MTD P805K
- Page 1 (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P,O, Box 361131 Cleveland, Ohio 44136-9722, MTD LLC, P.O. BOX361131CLEVELAND,OHIO44136-9722 PRINTED IN U.S.A. FORM NO. 769-02343 (8/01/2006)
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Page 2: Table Of Contents
TABLEOFCONTENTS Content Page Content Page Customer Support Maintaining Your Lawn Tractor Service Important Safe Operation Practices Tractor Set-Up Off-Season Storage Know Your Lawn Tractor Attachments & Accessories Operating Your Lawn Tractor Troubleshooting Illustrated Parts List Making Adjustments FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. -
Page 3: Important Safe Operation Practices
SECTION 1: IMPORTANT SAFEOPERATION P RACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. - Page 4 23. Muffler a ndengine become hotandcancause a Use slow speed. Choose a low enough speed burn. D onottouch. setting so that you will not have to stop or shift while 24. Check overhead c learances c arefully b efore driving on the slope.
- Page 5 Wash your skin and change clothes immediately. frame, your unit should be serviced professionally Use only an approved gasoline container. by an authorized MTD Service dealer. Never fill containers inside a vehicle or on a Check brake operation frequently as it is subjected truck or trailer bed with a plastic liner.
- Page 6 6. Replace t heblade(s) withtheoriginal e quipment expose moving parts or allowobjects tobethrown. manufacturer's (O.E.M.) blade(s) o nly,listed inthis Forsafety protection, frequently c heck components manual. "Use ofparts which donotmeet t he andreplace immediately withoriginal e quipment original equipment specifications mayleadto manufacturer's (O.E.M.) partsonly,listed inthis improper performance andcompromise safety!"...
- Page 7 SECTION 2: SAFETY LABELS Safety labels found on your garden tractor are illustrated below (3/4 actual size). Always follow their instructions and head their warnings. The label part number is listed below each. If you discover a safety label is scratched, damaged or missing, order a replacement immediately.
- Page 8 Sight and hold this levelwith a vertical tree... j _.---_ or a corner of a building... or a fence post line I,IJ I,IJ 15° I,IJ...
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Page 9: Tractor Set-Up
SECTION 4: TRACTOR SET-UP GasandOilFill-up Attaching theBatteryCables Use only clean, fresh (under 30 days old), unleaded Tools Required gasoline. Fill tank to no more than 1/2 inch below the (1) 7/16" wrench top of the filler neck to allow space for fuel expansion. WARNING: California Proposition... - Page 10 SettingtheGauge WheelsandRoller GaugeWheels LockNut Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender. Adjust the deck wheels so that they are between 1A-inch and V2-inch above the ground as follows.
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Page 11: Know Your Lawn Tractor
SECTION 5: KNOW YOUR GARDEN TRACTOR NOTE: Steering Wheel not shown for clarity, Figure 4 G Brake Pedal A PTO (Blade Engage) Knob H Drive Pedal B Systems Indicator Monitor/Hour Meter C Choke Control Ignition Switch Module Cruise Control Lever D Parking Brake Lever K Deck Lift Lever E Cup Holder... - Page 12 ThrottleControl IgnitionSwitchModule The throttle control lever is Fast WARNING: Never leave a running machine located on the right side of the Position unattended. Always disengage PTO, move tractor's dash panel. This lever shift lever into neutral position, set parking controls the speed of the engine. brake, stop engine and remove key to prevent When set in a given position, the unintended starting.
- Page 13 Refer to the MAINTENANCE s ection of this manual for the proper battery charging procedure or have the charging system checked by an authorized MTD Service Dealer.
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Page 14: Operating Your Lawn Tractor
If the interlock system should ever malfunction, do not are around. Stop the tractor immediately operate the tractor. Contact an MTD service dealer. someone enters the area. • The safety interlock system prevents the engine... - Page 15 Starting the Engine DrivingTheTractor starts, interlock system malfunctioning. This cessive speed and sudden stops. WARNING: WARNING: Do not operate the tractor if the Avoid sudden system was designed for your safety and protection. tractor without first placing the PTO (Blade WARNING: NOTE: Do not leave the seat of the...
- Page 16 This tractor is equipped with one of MTD's quality the cruise control and bring the tractor to a complete cutting decks. The following information will be helpful stop.
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Page 17: Making Adjustments
SECTION 7: MAKING ADJUSTMENTS • Retighten the two lock nuts against the inner hex nuts when proper adjustment is achieved. adjustments while the engine is running, ARNING: Never attempt to make any Sideto Side If the cutting deck appears to be mowing unevenly, a LevelingtheDeck side to side adjustment can be performed. - Page 18 ParkingBrakeAdjustment Steering Adjustment If the tractor turns tighter in one direction than the other, WARNING: Never attempt to adjust the or if the ball joints are being replaced due to damage or brakes while the engine is running. Always wear, the steering drag links may need to be adjusted. disengage PTO, stop engine and remove key Adjust the drag links so that equal lengths are threaded to prevent unintended starting.
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Page 19: Maintaining Your Lawn Tractor
SECTION 8: MAINTAINING YOUR GARDEN TRACTOR Perform the above steps in the opposite order after oil NOTE: Refer to Maintenance Charton page 24 for a reference of recommended maintenance intervals. has finished draining. • Refill the engine with new motor oil. WARNING: Before performing... - Page 20 Lubrication Thread the hose coupler (packaged with your tractor's Operator's Manual) onto the end of your garden hose. WARNING: Before lubricating, repairing, or Attach the hose coupler to the water port on your inspecting, always disengage PTO, decks surface. See Figure 13. parking brake, stop engine and remove key to prevent unintended starting.
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Page 21: Service
SECTION 9: SERVICE HexFlange Nut inspecting, always disengage PTO, WARNING: Before servicing, repairing, or parking brake, stop engine and remove key to prevent unintended starting. Tires inflation pressure shown on the sidewall of the WARNING: Never exceed the maximum tire. The recommended operating tire pressure is approximately 10 psi for the rear tires and 14 psi for the front tires. - Page 22 IMPORTANT:When replacing the blade, be sure to • Set the tractor's parking brake before removing the install the blade with the side of the blade marked jumper cables, in reverse order of connection. "Bottom" (or with a part number stamped in it) facing •...
- Page 23 • Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. • Gently slide the cutting deck (from the right side) out from underneath the tractor. Idler Changing theDeckBelt remove...
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Page 24: Off-Season Storage
SECTION 10: OFF-SEASON S TORAGE Clean and lubricate the tractor as instructed in Section 7: To empty the system, run the engine until the tank MAINTAINING YOUR GARDEN T RACTOR o n page 19 of this and system are empty. manual before storing for an extended period. -
Page 25: Attachments & Accessories
SECTION 12: ATTACHMENTS & ACCESSORIES The following attachments and accessories are compatible for tractor model 805K. See the retailer from which you purchased your tractor or phone (800) 800-7310 for information regarding price and availability. MODEL DESCRIPTION OEM- 190-604 Yard-Mate Storage Container/Toolbox (mounts on rear of tractor) OEM- 190-607... -
Page 26: Troubleshooting
SECTION 13: TROUBLESHOOTING Corrective Action Trouble Possible Cause(s) Engine fails to start PTO (Blade Engage) knob engaged. Place PTO (Blade Engage) knob in disengaged (OFF) 3osition. Parking brake not engaged. Engage parking brake. Spark plug wire(s) disconnected. Connect wire(s) to spark plug. Cchoke control not in correct starting Pull Choke Control into CHOKE position. -
Page 27: Illustrated Parts List
SECTION 14: MODEL P805KPARTS LIST REF. PART NUMBER DESCRIPTION 734-04147 Tur_ Tire, 23x 10.5x 12 634-04238 Rim, 12.0 x 7.0 712-3050 Lug Nut, 7/16-14 634-0202A Wheel Assembly, 23 x 10.5 x 12 634-04082 Rim Assembly, 8.0 X 5.38 (Includes Bearings and Valve) 731-2290A Hub Cap 734-04148... - Page 28 ModelP805K...
- Page 29 ModelP805K REF. PART NUMBER DESCRIPTION 710-0514 Hex Cap Screw, 3/8-16, 1.00, Gr5, Std 711-1408 Link, Drag, RH 711-1409A Link, Drag, LH 710-1260 Self-tapping Screw, 5/16-18 x .75 712-0240 Nut, Jam, 7/16-20, Gr2 712-0214 Nut, Hex, 3/8-24, Gr5 712-04065 Nut, Nylon Lock, 3/8-16 712-0459 Nut, Flange Lock, 7/16-20 712-3004A...
- Page 30 ModelP805K...
- Page 31 ModelP805K REF. PART NUMBER DESCRIPTION 17962 Plate, Switch 683-04173 Frame Assembly, Lower 683-04219 Bumper Assembly 710-0224 Screw, Hex Washer, 10-16 x .5 710-0726 Screw, Self-tapping, 5/16-18, 0.75 710-1260A Screw, Self-tapping, 5/16-12, 0.75 710-1652 Screw, Hex Washer, 1/4-20 x 0.625 711-0332 Pin, Clevis, .50 Dia x .78 Lg 712-04065 Nut, Nylon Lock, 3/8-16...
- Page 32 ModelP805K ®...
- Page 33 ModelP805K REF. PART NUMBER DESCRIPTION 710-0227 Screw, #8-18, 0.500 710-0451 Bolt, Carriage, 5/16-18, .750 Grl 710-0599 Screw, /4-20, 0.500 710-0604A Screw, 5/16-18, 0.625 710-0788 Screw, 1/4-20, 1.000 710-0895 Screw, 1/4-15, 0.750 710-0932 Screw, Carriage, 1/4-20, 1.00, Grl 712-0271 Nut, Sems, 1/4-20 712-04063 Nut, Flange Lock, 5/16-18, GrF, Nylon 725-1713...
- Page 34 ModelP805K REF. PART NUMBER DESCRIPTION 683-04118 Shaft Assembly, Lift 711-0332 Pin, Clevis, .50 Dia x .78 Lg 783-0720A Bracket, Deck 712-04065 Nut, Nylon Lock, 3/8-16 712-04063 Nut, Nylon Lock, 5/16-18, Gr5 712-3083 Nut, Hex Lock, 1/2-13, Gr8, Nylon 714-0104 Pin, Cotter, .072 Dia.
- Page 35 ModelP805K REF, PART NUMBER DESCRIPTION 710-0227 Screw, #8-18, 0.500 710-0599 Screw, Hex, 1/4-20, 0.500 710-0654A Screw, Sems, 3/8-16, .75 710-0726 Screw, Hex, 5/16-12 x .75 712-3005 Hex Flange Nut, 3/8-16 783-0615D Bracket, Muffler 725-0157 Cable, Tie, 3/16 x .05 x 7.4 726-0205 Clamp, Hose 736-0300...
- Page 36 ModelP805K...
- Page 37 ModelP805K REF. PART NUMBER DESCRIPTION 710-0599 Screw, 1/4-20, 0.500 710-0642 Screw, 1/4-20, 0.750 710-0726 Screw, 5/16-12, 0.750 710-0895 Screw, 1/4-15, 0.750 710-1017 Screw, 1/4-14, 0.625 710-1611B Screw, 5/16-18, 0.750 710-3217 Screw, Machine, #8-32, 0.375 712-0142 Nut, Hex, #8-32, Gra 731-04215 Dash Lever, Cruise 731-04217 Dash Lever, Brake...
- Page 38 ModelP805K ....
- Page 39 ModelP805K REF. PART REF. PART NO. NUMBER DESCRIPTION NUMBER DESCRIPTION 618-0376A 783-04442 Brkt., Idlr., Center, Dbl. Transmission Assembly, 2-Speed 783-0667B 618-04015 Pulley Assembly, Variable Speed Brkt., Trans., Torq 647-04023 783-0669 Rod Assembly, Shift, 2-Speed Brkt., Idlr. 710-0176 647-04100 Screw, 5/16-18, 2.75, Gr5 Control Assembly, Brake 710-0347 647-0032A...
- Page 40 ModelP805K...
- Page 41 ModelP805K REF. PART DESCRIPTION 618-0225 Reverse Collar Assembly 618-0226 Hi-Lo Collar Assembly 618-04156 Shift Fork Assembly 710-0642 Self-tapping Screw, 1/4-20 x .75 718-04053 Shift Cover 736-0227 Flat Washer 710-3119 Lock bolt 3/8-16 x 0.75 741-0681 Ball Bearing 618-04317 Wheel Hub Assembly 618-04142 Differential Axle Assembly 719-04082...
- Page 42 ModelP805K ®...
- Page 43 ModelP805K PART REF. PART DESCRIPTION DESCRIPTION 12650 715-0108 Bracket, Adjustment, Height Pin, Sprg, 1/4 Dia x 1.00 16606 715-0246 Bracket, Hook, Retainer Pin, Spring, 3/16 x 1.25 618-0671 717-04074 Spindle Assembly, Pulley, 5.39 Dia. Adjustment, Deck, Gear 683-0254B 731-0335 Bracket Assembly, Deck, Hanger LH Roller, Deck 683-0459 731-3005...
- Page 44 ModelP805K REF. PART NUMBER DESCRIPTION 783-04419B Bracket, Clutch 710-0726 Screw, 5/16-12, .75 710-1260A Screw, 5/16-18, .75 710-04379A Screw, Hex Cap, 7/16-20 x 3.50 GR5 736-0171 Washer, Lock, 7/16 717-1774B Clutch, PTO 736-0277 Washer, Flat, 1.031 x 1.62 x .095 736-0277 Washer, Flat, 1.031 x 1.62 x .095 783-04467 Deck Stop...
- Page 45 NOTES...
- Page 46 NOTES...
- Page 47 CALiFORNiA EMiSSiON CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLiGATiONS The CaliforniaAir ResourcesBoardandMTDConsumerGroupInc are pleasedto explainthe evaporativeemissioncontrolsystemwarrantyon your 2006 lawn mower.In California,new lawnmower mustbe designed,builtand equippedto meetthe State'sstringentanti-smogstandards.MTDConsumerGroupInc must warrantthe EECSon your lawnmowerfor the periodof time listed below provided there has been no abuse, neglector impropermaintenanceof your lawnmower. YourEECSmay includeparts such asthe carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves, canisters,filters,vapor hoses,clamps,connectors,and otherassociatedemission-related components.
- Page 48 MANUFACTURER'S LIMITED WARRANTY FOR: The limited warranty set forth below is given by MTD LLC with MTD does not extend any warranty for products sold or respect to new merchandise purchased and used in the exported outside of the United States, its possessions United States, its possessions and territories.