Honda WDP30X Owner's Manual
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Honda WDP30X Owner's Manual

Honda WDP30X Owner's Manual

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INTRODUCTION
Congratulations on your selection of a Honda diaphragm pump! We
are certain you will be pleased with your purchase of one of the finest
pumps on the market.
We want to help you get the best results from your new pump and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
We suggest you read the DISTRIBUTOR'S LIMITED WARRANTY
(page
21) and EMISSION CONTROL SYSTEM WARRANTY
(page
22) to fully understand coverage and your responsibilities of
ownership.
When your pump needs scheduled maintenance, keep in mind that an
authorized Honda servicing dealer is specially trained in servicing
Honda pumps and is supported by the parts and service divisions of
American Honda. Your Honda dealer is dedicated to your satisfaction
and will be pleased to answer your questions and concerns.
Keep this owner's manual handy, so you can refer to it at any time.
This owner's manual is considered a permanent part of the pump and
should remain with the pump if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. American Honda Motor Co.,
Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be
reproduced without written permission.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the pump.
This information alerts you to potential hazards that could hurt you or
others. Please read these messages carefully.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a diaphragm pump.
You must use your own good judgment.
You will find important safety information in a variety of forms:
• Safety Labels - on the pump.
• Instructions - how to use this pump correctly and safely.
• Safety Messages - preceded by a safety alert A symbol and one
of three signal words: DANGER, WARNING, or CAUTION. These
signal words mean:
B
DANGER
B
WARNING
B
CAUTION
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
• Damage Prevention Messages - You will also see other
important messages that are preceded by the word NOTICE. This
word means:
Your pump or other property can be damaged
NOTICE
if you don't follow instructions.
© 1996-2011 American Honda Motor Co., Inc.-All Rights Reserved
31TDP614
00X31-TDP-6140
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
POM31TDP614
AHM.300.2011.11
K2
EM5
PRINTED IN U.S.A.
OWNER'S MANUAL
B
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
CONTENTS
PUMP SAFETY .................................2
CONTROL LOCATIONS...................3
BEFORE OPERATION .....................3
OPERATION .....................................4
PUMP PREPARATION.................5
STARTING THE ENGINE.............6
STOPPING THE ENGINE ............6
SERVICING YOUR PUMP ................7
MAINTENANCE SAFETY.............7
ENGINE MAINTENANCE .............8
REFUELING ...............................11
PUMP MAINTENANCE ..............12
TRANSPORTING ............................15
STORAGE .......................................15
PROBLEMS ....................................17
WDP30X
WARNING:
ALTITUDE OPERATION ............ 17
AIR INDEX.................................. 18
SPECIFICATIONS...................... 18
4
SERVICE ITEMS ........................ 20
INFORMATION........................... 20
INFORMATION........................... 20
WARRANTY ............................... 21
AND APPAREL .......................... 21
WARRANTY ............................... 22
B
1

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  • Page 1: Table Of Contents

    When your pump needs scheduled maintenance, keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda pumps and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

  • Page 2: Pump Safety

    So if the label comes off or becomes hard to read, contact your authorized Honda pump dealer for a replacement. IMPORTANT SAFETY INFORMATION The Honda WDP30X pump is not designed to pump drinking water. Pump only non-potable water, muddy water, and water containing Gasoline is highly flammable and explosive.

  • Page 3: Control Locations

    CONTROL LOCATIONS BEFORE OPERATION Your safety is your responsibility. A little time spent in preparation will GEAR BOX OIL FILLER significantly reduce your risk of injury. (p. 12) GEAR BOX DRAIN CAP/DIPSTICK BOLT (Remove Read and understand this manual. Know what the controls do and MUFFLER connecting rod how to operate them.

  • Page 4: Operation

    OPERATION NOTICE Due to pump movement during operation, connecting a rigid pipe to SAFE OPERATING PRECAUTIONS the pump will cause pump damage. Always use flexible suction and discharge hoses to prevent pump damage. Before operating the pump for the first time, please review IMPORTANT SAFETY INFORMATION (page 2) and BEFORE...

  • Page 5: Pump Preparation

    Pump priming is not required if the vertical distance from water to the Optional hose kits, designed specifically for this pump, are available pump (suction head) is less than 16 feet. The suction head can be from your Honda dealer. See page increased to 24 feet if the pump is primed.

  • Page 6: Starting The Engine

    STARTING THE ENGINE 5. Pull the starter grip lightly until resistance 1. Turn the fuel valve to the ON position. is felt, then pull it briskly. FUEL VALVE NOTICE Return the starter grip slowly back to the engine to prevent damage to the starter.

  • Page 7: Servicing Your Pump

    Change the engine oil (page To ensure the best quality and reliability, use only new, Honda First month or Grease the pump connecting rod bearing Genuine parts or their equivalents for repair and replacement.

  • Page 8: Engine Maintenance

    The SAE oil viscosity and service category are in the API label on the Running the engine with a low oil level can cause engine damage. oil container. Honda recommends that you use API service category The Oil Alert system will automatically stop the engine before the oil SJ or later oil.
  • Page 9 Air Filter Inspection Air Filter Cleaning 1. Unscrew the outer wing nut and remove the air cleaner cover. A properly maintained air filter will help prevent dirt from entering your engine. Dirt entering the carburetor can be drawn into small passages OUTER in the carburetor and cause premature engine wear.
  • Page 10 Check local laws and regulations. An optional USDA approved spark NOTICE arrester is available from an authorized Honda servicing dealer. See Incorrect spark plugs can cause engine damage. page 20 for part numbers.

  • Page 11: Refueling

    REFUELING Sediment Cup Cleaning 1. Turn the fuel valve to the This engine is certified to operate on unleaded gasoline with a pump OFF position. octane rating of 86 or higher. FUEL 2. Remove the sediment VALVE We recommend refueling after each use to minimize the air present in cup and O-ring and wash the fuel tank.

  • Page 12: Pump Maintenance

    PUMP MAINTENANCE Pump Gear Box Oil Change 1. Run the engine for 10 minutes to warm up the gear box oil. Warm Pump Chamber Flushing oil drains quickly and completely. With the engine stopped, the pump case should be flushed after each 2.
  • Page 13 7. Inspect the ports, case sealing surfaces, and clappets for damage. If the clappets are worn, torn, or damaged, replace them. If the case sealing surface is damaged and cannot be cleaned, an UPPER PUMP optional wear plate and gasket is available from your Honda water ASSEMBLY pump dealer (page 20).
  • Page 14 6. If the diaphragm is 4. Install the connecting rod with the hardware shown below and 12 mm to be reused, mark torque the connecting rod bolt to 40 ft-lb (54 N•m). NUT (4) the diaphragm to CONNECTING allow it to be ROD FLANGE NYLON installed in the same...

  • Page 15: Transporting

    TRANSPORTING STORAGE BEFORE LOADING STORAGE PREPARATION When transporting the pump, be sure to keep it upright. If the pump is The following steps will help to keep rust and corrosion from impairing tilted or overturned, fuel may spill from the tank, which can result in a your pump's function and appearance, and will make the engine fire hazard.

  • Page 16: Placing In Storage

    Fuel system damage or engine performance problems resulting from Engine Oil neglected storage preparation are not covered under the Distributor’s 1. Change the engine oil (page Limited Warranty. 2. Check the air filter and clean as necessary (page Short Term Storage (30-90 days) 3.

  • Page 17: Taking Care Of Unexpected Problems

    You will need these serial numbers when ordering parts and when making technical or warranty inquiries. Fuel filter clogged, Take the pump to an authorized carburetor malfunction, Honda servicing dealer for repair. Engine serial number:_____________________________________ ignition malfunction, valves stuck, etc. Frame serial number: _____________________________________...

  • Page 18: Emission Control System

    See your EMISSION CONTROL SYSTEM WARRANTY maintenance of emissions control systems. (page 22) for additional information The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emissions Descriptive Term Applicable to Emission standards. Durability Period Moderate 50 hours (0–80 cc inclusive)
  • Page 19 (0.70 ~ 0.80 mm) +200 Carburetor idle speed page 10 1,400 -150 ALERT Intake: See your UNIT LEVEL Valve clearance 0.15 ± 0.02 mm authorized SWITCH (cold) Exhaust: Honda servicing 0.20 ± 0.02 mm dealer BLACK Other specifications No other adjustments needed YELLOW...

  • Page 20: Consumer Information

    CONSUMER INFORMATION DEALER LOCATOR INFORMATION To find an Authorized Honda Servicing Dealer anywhere in the United REPLACEMENT PARTS, States: OPTIONAL EQUIPMENT, AND SERVICE ITEMS Visit our website: www.HondaPowerEquipment.com and click on Dealer Locator. Contact an authorized Honda servicing dealer to purchase any of these (or other) genuine, original Honda items for your pump.

  • Page 21: Distributor's Limited Warranty

    What American Honda Will Repair or Replace Under Warranty: What American Honda Will Repair or Replace Under Warranty: American Honda will repair or replace, at its option, any part that is proven to be American Honda will repair or replace, at its option, any Honda Power Equipment...

  • Page 22: Emission Control System Warranty

    United States and its Honda dealer determines it is defective or causes a failure of a warranted part, territories. Honda Canada Inc. provides the emission warranty for engines in your claim for repair of your engine may be denied.
  • Page 23 NOTES...

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