Exmark Lazer XS 4500-380 Parts Manual
Exmark Lazer XS 4500-380 Parts Manual

Exmark Lazer XS 4500-380 Parts Manual

Exmark lawn mower part's manual

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LAZER Z
XS
®

DIESEL MODELS

For Serial Nos.
790,000 & Higher
Part No. 4500-380 Rev. B

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Summary of Contents for Exmark Lazer XS 4500-380

  • Page 1: Diesel Models

    LAZER Z ® DIESEL MODELS For Serial Nos. 790,000 & Higher Part No. 4500-380 Rev. B...
  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Cooling Group ... 19-20 Deck Group ... 3-5 Decal Group ... 23-24 Electrical Diagram ... 26 Electrical Group ... 25 Electrical Logic Schematic... 27 Engine Group ... 15-16 Engine Deck Group ...
  • Page 4: Deck Group

    O-Ring ...2 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Complete deck assembly includes all items from pages 3 – 5 except items ( #8, #16, #28, #31,#38, and #40 from page 4) and includes mule drive belt from page 14.
  • Page 5 DECK GROUP...
  • Page 6 3217-11 Nut, Hex 5/8-11...2 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and bearings and jackshaft and sheaves. DO NOT use a copper or nickel based antisieze.
  • Page 7: Spindle Assembly

    109-1058 Nut, Spindle 7/8-14 ...3 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK605 (60”), MK665 (66”), and MK725 (72”).
  • Page 8: Front Frame Group

    1-633441 Swivel, Deck Mount ...4 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, Item #52. Includes frame weldment plus items #2, #31, #34, #39, #49, #51, #55, #56 and #57.
  • Page 9 FRONT FRAME GROUP...
  • Page 10: Main Frame Group

    Washer, 3/8 Std ...1 107-1880 Kit, Seat Track ...1 Exmark black touch up spray paint – Gloss black Includes ROPS fold pin plus hairpin, item #45. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #52, and seat belt assembly item #42.
  • Page 11 MAIN FRAME GROUP -10-...
  • Page 12: Fuel Group

    Item Part No. Description 92-2379 Clamp, Fuel Line...14 3296-2 Nut, Nyloc #10-24 ...3 321-3 Screw, HH 1/4-20 x 5/8 ...1 1-633023 Stud, Fuel Tank ...6 1-633349 Spring, Compression ...6 1-643312 Clip, Loom ...1 1-643115 Tie, Cable 11.4 ...4 116-0973 Valve, Fuel Dual Flow ...1 1-805005 Washer, Lock 5/16 Heavy...4 1-807513...
  • Page 13 FUEL GROUP -12-...
  • Page 14: Park Brake Group

    Screw, HH 3/8-16 x 3/4 ...2 323-10 Screw, HH 3/8-16 x 2 ...2 103-2399 Pin, Clevis Spring 3/8...1 1-808284 Pin, Clevis 3/8 x 1 ...2 Exmark black touch up spray paint – Gloss black Not Illustrated. PARK BRAKE GROUP Qty. Item Part No. 32128-49 325-17...
  • Page 15: Motion Control Group

    323-6 Screw, HH 3/8-16 x 1 ...4 323-9 Screw, HH 3/8-16 x 1 3/4 ...6 Exmark black touch up spray paint – Gloss black. Not illustrated. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews. MOTION CONTROL GROUP Qty.
  • Page 16: Engine Group

    103-7567-03 Wld, Flywheel Cover ...1 Exmark black touch up spray paint – gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on (5) screws, item #70 securing shaft, item #33 to engine, and muffler bracket, item #41 to engine.
  • Page 17 ENGINE GROUP -16-...
  • Page 18: Engine Deck Group

    Item Part No. Description 1-603496 Bushing, Idler...1 1-603805 Pulley, Idler ...1 3296-39 Nut, Nyloc 3/8-16 ...1 1-633166 Pulley, Idler ...1 116-0932 Dampener, Spring...1 98-5975 Washer, Spring Disc 3/8 ...1 103-2627 Bushing, Idler...1 103-2916 Guard, Top...2 103-3504 Bearing, Spherical...2 103-3506 Seal, Single Lip...2 103-5677 Spacer ...1 116-0608...
  • Page 19: Hood And Panel Group

    103-9223-03 Mount, Seal Rear ...1 103-9224-03 Mount, Seal Front ...1 Exmark black touch up spray paint – gloss black. Hood assembly comes with back logo decal, side decals need to be ordered separately. HOOD AND PANEL GROUP Qty. Item Part No.
  • Page 20: Cooling Group

    Nut, Retainer Panel...4 109-9195 Fan, 14” Electric...1 32128-20 Nut, Whizlock 5/16-18...15 109-8541 Kit, Fan 16” ...1 Exmark black touch up spray paint – gloss black. Radiator assembly does not include items, #1 or #32. COOLING GROUP Qty. Item Part No. Description 109-2669 Hose ...
  • Page 21: Cooling Group

    COOLING GROUP -20-...
  • Page 22: Hydraulic Group

    Key, Machine 1/4 x 1/4 x 1 ...2 103-2916 Guard, Top...1 Exmark black touch up spray paint – gloss black. Use Teflon pipe sealant on pipe threads in reservoir. Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews. Does not include items #10 & 52.
  • Page 23 HYDRAULIC GROUP -22-...
  • Page 24: Decal Group

    Decal, Triton 66” ... 1 109-1805 Decal, Triton 72” ... 1 107-9866 Decal, Top Console ... 1 109-1801 Decal, Exmark Logo ... 1 109-6855 Decal, Ignition, Glow, PTO... 1 109-2586 Decal, Hood RH... 1 109-2585 Decal, Hood LH ... 1 109-5609 Kit, Decal XS ...
  • Page 25 DECAL GROUP -24-...
  • Page 26: Electrical Group

    103-0498 Nut, Ignition...1 103-1227 Harness, Wiring Seat ...1 Exmark black touch up spray paint – gloss black. Use dielectric grease on all wiring harness connectors. Use Teflon pipe sealant on pipe threads on temperature sending unit. Includes item 28. Includes items 11 and 43.
  • Page 27 ELECTRICAL DIAGRAM -26-...
  • Page 28: Electrical Logic Schematic

    ELECTRICAL LOGIC SCHEMATIC -27-...
  • Page 29: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By -28-...
  • Page 30 NOTES -29-...
  • Page 31 -30-...
  • Page 32 © 2009 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-380 Rev. B (402) 223-6300 Fax (402) 223-5489 Printed In USA...

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