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Craftsman EZ3 917.270912 Owner's Manual

19.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
J CRIIFTSMIIN"J
19.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270912
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
[1_
This product has a low emission engine which operates differently
from previously
built engines.
Before you start the engine, read
and understandthls
Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website: www.sears.com/craftsman

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Summary of Contents for Craftsman EZ3 917.270912

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...

  • Page 2: Limited 90-Day Warranty

    Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center.

  • Page 3: General Operation

    IMPORTANT: This cutting machine is require extra caution. If you cannot back capable of amputating hands and feet and up the slope or if you feel uneasy on it, do throwing objects. Failure to observe the not mow it. following safety instructions could result in serious injury or death.
  • Page 4 • Before and when backing, look behind • Never tamper with safety devices. and down for small children. Check their proper operation regularly. • Keep machine free of grass, leaves, or • Never carry children. They may fall off other debris build-up. Clean oil or fuel and be seriously injured or interfere with spillage.
  • Page 5 (Section 4442 of the CONGRATULATIONS on your purchase California Public Resources Code). Other of a Craftsman Tractor. It has been states may have similar laws. Federal designed, engineered and manufactured laws apply on federal lands. A spark...
  • Page 6 Steering Wheel / • _Y'_-_'_ Steering 3/8-16 x 1 Wheel Insert (1) Large Flat Washer (1) Lockwasher (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 Steering Extension Steering Wheel Shaft Steering ¢ Adapter Boot Seat (1) Washer (1) Shoulder 17/32 x 1-3/16 x 12 Gauge Bolt 5/16-18 _(1)

  • Page 7: Install Steering Wheel

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 8 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • "• Label • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position.
  • Page 9 I/CHECKLIST _CAUTION: Do not remove deflector shield from mower. Raise and hold shield Before you operate and enjoy your new when attaching mulcher plate and allow it tractor, we wish to assure that you receive to rest on plate while in operation. the best performance and satisfaction frorr...
  • Page 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I- _:1 REVERSE FORWARD FAST SLOW BATTERY CAUTION WARNING OIL PRESSURE LIGHTS OVER TEMP ENGINE ON ENGINE OFF LIGHT MOWER LIFT PARKING BRAKE UNLOCKED...
  • Page 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself withthe locationsof various controlsand adjustments, Save this manual for future reference. Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Lift Lever...
  • Page 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
  • Page 13 TO ADJUST MOWER CUTTING the operator to leave the seat with the HEIGHT engine running and the attachment clutch engaged will shut off the engine. The position of the attachment lift lever • Select desired height of cut. determines the cutting height. •...

  • Page 14: Towing Carts And Other Attachments

    ADD GASOLINE • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) • Fill fuel tank. Use fresh, clean, regular position. unleaded gasoline with a minimum of • Do not push or tow tractor at more than 87 octane.

  • Page 15: To Start Engine

    TO START ENGINE COLD WEATHER STARTING (50 ° F AND BELOW) When starting the engine for the first time • When engine starts, slowly push choke or if the engine has run out of fuel, it will control in until the engine begins to run take extra cranking time to move fuel from smoothly.

  • Page 16: Mowing Tips

    MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled for IMPORTANT: For best performance, best mowing performance. See 'qO keep mower housing free of built-up grass LEVEL MOWER HOUSING" in the and trash. Clean after each use. Service and Adjustments section of this •...

  • Page 17: General Recommendations

    AS Y OU COMPLETE FILL IN DATES DATES Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners cA Sh° en,.ep,aoe Mower B,.deo Lubrication Chart Check Battery Level Clean Batteryand Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change...
  • Page 18 TRACTOR IMPORTANT: To ensure proper assembly, center hole isn blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. • Reassemble hex bolt, lock washer and BRAKE OPERATION flat washer in exact order as shown. If tractor requires more than six (6) feet •...
  • Page 19 ever, periodic charging of the battery with result in increased oil consumption when an automotive charger will extend its life. used above 32°F. Check your engine oil • Keep battery and terminals clean. level more frequently to avoid possible • Keep battery bolts tight. engine damage from running low on oil.
  • Page 20 MUFFLER hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Inspect and replace corroded muffler and Adjustments section of this manual). spark arrester (if equipped) as it could AIR FILTER create a fire hazard and/or damage. SPARK PLUGS Your engine will not run properly using a dirty air filter.
  • Page 21 type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. _I, CAUTION: Before performing any service or adjustments: •...
  • Page 22 TO LEVEL MOWER HOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- UCT SPECIFICATIONS"...

  • Page 23: Belt Installation

    BELT INSTALLATION- Park the tractor on level surface. Engage • Install new belt in reverse order of parking brake. For assistance, there is a removal. belt installation guide decal on bottom side of left footrest. • Make sure belt is in all pulley grooves •...
  • Page 24 TO START ENGINE WITH A WEAK Neutral Gearshift Lever Lock Gate BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Adjustment If your battery is too weak to start the Bolt engine, it should be recharged.
  • Page 25 TO REPLACE FUSE REPLACING BA'rrERY Replace with 15 amp automotive-type _I_CAUTION: Do not short battery plug-in fuse. The fuse holder is located terminals by allowing a wrench or any behind the dash. other object to contact both terminals at the same time. Before connecting battery, TO REMOVE HOOD AND GRILL remove metal bracelets, wristwatch ASSEMBLY...
  • Page 26 • Start engine and allow to warm for five • Remove air cleaner cover, filter and minutes. Make final adjustments with cartridge plate to expose carburetor engine running and shift] motion control choke (see "AIR FILTER" in the lever in neutral (N) position. Maintenance section of this manual).
  • Page 27 Immediately prepare your tractor for blended fuels (called gasohol or using storage at the end of the season or if the ethanol or methanol) can attract moisture tractor will not be used for 30 days or which leads to separation and formation ol more.
  • Page 28 TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Will not start • Out of fuel. • Fill fuel tank. • See "TO START ENGINE" in • Engine not"CHOKED" properly. Operation section. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...

  • Page 29: Troubleshooting

    TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM • Cutting too much grass/too Lossofpower • Set in "Higher Cut" position/ fast. reduce speed. • Throttle in "CHOKE" posi- • Adjust throttle control. tion. Clean underside of mower • Build-up of grass, leaves • and trash under mower.
  • Page 30 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE • Remove obstruction. • Obstruction in clutch Mower blades will mechanism. not rotate • Replace mower drive belt. • Worn/damaged mower drive belt. • Frozen idler pulley. • Replace idler pulley. • Frozen blade mandrel. •...
  • Page 31 TRACTOR - - MODEL NUMBER 917.270912 SCHEMATIC Dill& =,oK BATFERY FUSE STARTER AMMETER (OPTIONAL) 8LACK WHITE : ,G-:_ SOLENOID _LUTCHIBRA*_ (PEDALUP) WHITE SEAT SWITCH ..(NOT OCCUPIED) IGNITION SWITCH IWH)TE ..BLACK BIj_CK BI_CI< I _G_'_£_'_'6'_ BLACK (CLUTCH OFF) METER HOUR (OPTIONAL) SPARK...
  • Page 32 TRACTOR -- MODEL NUMBER 917.270912 ELECTRICAL ..
  • Page 33 Fuse 73510400 Nut Keps Hex 1/4-20 Uric 145491 Cable Ground 121305X Switch Seat 163968 Switch Ign 140403 Key Molded Craftsman 170217 Harness Ign 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 131563 Cover Terminal 145673 Solenoid 121433X Ammeter Rectangular 6 Amp...
  • Page 34 TRACTOR -- MODEL NUMBER 917.270912 CHASSIS AND ENCLOSURES...
  • Page 35 TRACTOR -- MODEL NUMBER 917.270912 CHASSIS AND ENCLOSURES KEY PART DESCRIPTION 169830 Chassis Assembly 169061 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 Bumper Hood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, L.H. 145660 Clip Ttnnerman Grille P/L 169117X010 Panel, Dash, R.H.
  • Page 36 TRACTOR -- MODEL NUMBER 917.270912 GROUND DRIVE...

  • Page 37: Ground Drive

    TRACTOR -- MODEL NUMBER 917.270912 GROUND DRIVE KEY PART KEY PART DESCRIPTION DESCRIPTION Cover, Pedal ..Transaxle(See Breakdown) 8883R Peerless 206-545C 140186 Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 146682 Spring, Return, Brake 71170764 Washer 123666X Pultey, Transaxle STD551143 12000028 Ring, Retainer...
  • Page 38 TRACTOR -- MODEL NUMBER 917.270912 STEERING 51_S _--_ /, / +-,%...
  • Page 39 TRACTOR -- MODEL NUMBER 917.270912 STEERING KEY PART DESCRIPTION 139768 Steering Wheel 154427 Axle Assembly STMP Dropped STL 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029...
  • Page 40 TRACTOR -- MODEL NUMBER 917.270912 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 TRACTOR -- MODEL NUMBER 917.270912 ENGINE KEY PART NO. NO. DESCRIPTION 162152 Control, Throt Paddle 32 22 17720410 Screw, Hex Thd Cut 1/4-20 x 5/8 ..Engine, B&S, (See Breakdown) No. 461707-0145- 149723 Muffler Exhaust 144069 Exhaust Asm. Left 144068 Exhaust Asm.

  • Page 42: Seat Assembly

    TRACTOR -- MODEL NUMBER 917.270912 SEAT ASSEMBLY KEY PART KEY PART DESCRIPTION DESCRIPTION 140123 Seat 3350 BIkJblk Craftsman 121248X Bushing Snap BIk Ny150 Id 140551 Bracket Pnt Pivot Seat (blk) 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 7111O616 Bolt Fin Hex 3/8-16unc X 1...

  • Page 43: Wheels And Tires

    Decal, Panel Dash B&S 165800X428 Pad Footrest LH STLT 171808 Decal, Rplcmnt 165799X428 Pad Footrest RH STLT 163204 Decal, Fender, Craftsman Gold 173529 Owner's Manual, English 156368 Decal, Fender STLT Oper Inst E/S 173530 Owner's Manual, Spanish WHEELS AND TIRES...

  • Page 44: Lift Assembly

    TRACTOR -- MODEL NUMBER 917.270912 LIFT ASSEMBLY 1718...
  • Page 45 TRACTOR -- MODEL NUMBER 917.270912 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 159460 Lift Lever Inner Wire Assembly 159471 ShaftAssembly, Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32x 1 x21 Gauge 129183X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger, Red 139865 Link, Lift, L.H.
  • Page 46 TRACTOR -- MODEL NUMBER 917.270912 MOWER DECK _ 153 68__ i147 142 __ 105 106/_ lu;J / 104 / 103-/I _=_--- ___-= 101' 102/" ' 23 _121 _112 .117 19 F %j116...
  • Page 47 TRACTOR -- MODEL NUMBER 917.270912 MOWER DECK KEY PART KEY PART DESCRIPTION DESCRIPTION 165892 Mower Deck Assembly, 42" 165723 Spacer, Retainer STD533107 Bolt 141043 Guard, TUV Idler 138017 Bracket Assembly,Sway Bar, 149846 Knob Custom Oval Front 144959 V-Belt 165460 Bracket Sway Bar 38/42" Deck STD541437 STD624008 RetainerSpring...
  • Page 48 TRACTOR -- MODEL NUMBER 917.270912 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C _ODEL and SERIAL NUMBERS HERE Model Sdriel Chiffre...
  • Page 49 TRACTOR -- MODEL NUMBER 917.270912 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C KEY PART KEY PART NO, NO. DESCRIPTION DESCRIPTION Dowel Pin 772147 Transaxle Cover 786026 Flat Washer 780086A Needle Bearing 5/8" 792076A .312 ID x .059W 770128 Transaxle Case Brake Lever 776395 Countershaft 41A 790079 Screw 1/4 - 20 x 1-1/4"...
  • Page 50 TRACTOR -- MODEL NUMBER 917.270912 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 449 ,,_: 1081 o 10A ,_ 383, 10 _'_ 1095 VALVE OVERHAUL GASKET SET on ii 51A +.'5+ ,. 288_1101,',BEL K,T I 110"OW"ER'SmA"UA" "k REQUIRESSPECIALTOOLS 15 '_i?' TO INSTALL, SEE REPAIR INSTRUCTIONMANUAL,...
  • Page 51 TRACTOR -- MODEL NUMBER 917.270912 BRIGGS & STRATTON ENGINE-MODELNUMBER461707,TYPE NUMBER0145-E3 54,:,..240 _ 861 PUMP REPAIR KIT 859 _'LI 433 I._ 121 CARBURETOR 432_' 392 _' 104 "_, 102 _._';_'_, 258 '_ ._,_.. 445 /_ I-_. 1138 11:_6 ,,09_ _.1137 j 2271/;i 562 !' _ "1 211 _...
  • Page 52 TRACTOR -- MODEL NUMBER 917.270912 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 3o91 lo,ol 1051 _: 797A 358 GASKET SET 51 _(_ 634 @ 177 ©...

  • Page 53: Briggs & Stratton

    TRACTOR -- MODEL NUMBER 917.270912 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 PART PART NO.NO. DESCRIPTION NO.NO. DESCRIPTION 690718 Screw (Throttle Valve) 498583 Cylinder Assembly 693485 Shaft-Throttle 399265 Bushing/Seal Kit 807923 Kit-Idle Speed 391086 _ Seal-Oil 693509 • Gasket-Carburetor Body 493304 Sump-Engine 693506...
  • Page 54 TRACTOR - MODEL NUMBER 917.270912 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 PART PART NO,NO. DESCRIPTtON NO .NO. DESCRIPTION 30794930 Screw (Cylinder Shield) 797A 693167 Nut (Starter Terminal) 309497596 Motor-Starter 801394860 Cap-Drive 310690323 Bolt (Starter Motor) 802497607 Cap-End 311497608 Brush Set 803691427...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE greater than 15°), never across the face. Make turns gradu- Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control.
  • Page 56 Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME sM Anytime, day or n,ght (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for...

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