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Craftsman 917.275020 Owner's Manual

23.0 hp electric start 48" mower automatic garden tractor
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Enlarged version
Owner's Manual
I(RRFTSMRH°I
23.0 HP
ELECTRIC START
48" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.275020
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Calh
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275020

  • Page 1 Read and follow all Safety about this product, Calh 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 Parts Ordedng ..... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship.

  • Page 3: General Operation

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Clean any oil or fuel spillage before I. GENERAL OPERATION operating or storing the machine. •...
  • Page 4 - Never refuel the machine indoors IlL CHILDREN - Never store the machine or fuel Tragic accidents can occur if the operator container inside where there is a_ is not alert to the presence of children. open flame, such as a water heat Children are often attracted to the •...
  • Page 5 • Use slow speed. Choose a low gear so CAUTION: Tow only the attachments that you will not have to stop or shift that are recommended by and comply while on the slope. with specifications of the manufacturer of • Avoid startingor stopping on a slope. If your tractor.

  • Page 6: Product Specifications

    PRODUCT SPECIFICATIONS We have competent, well-trained techni. clans and the proper tools to service or GASOLINE 3.5 GALLONS repair this tractor, CAPACITY UNLEADED Please road and retain this manual. The AND TYPE: REGULAR instructionswill enable you to assemble OiL TYPE and maintain your tractor properly.
  • Page 7 Steering Wheel Steering Sleeve SteeringWheel Insert Steering Sleeve Extension Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Mower (2)Flanged 12) Retainer Springs (single loop) _Pins (1)Front Plate Assembly (5) Retainer Springs (double loop) Gauge Wheels (2) AdjustingBars (2) Clevis Pins _(2) Wheels...
  • Page 8 Video Cassette Keys Slope Sheet (1) Oil Drain Tube Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operaticn of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 9: Install Seat

    INSTALL SEAT Adjust seat before tightening adjustment x Bolt knob• 1. Remove adjustment knob and flat _-d--Lock Washer washer securing seat to cardboard packing and set aside for assembly of Steedng Large Flat seat to tractor. 2. Pivot seat upward end remove from Wheel__ Washer the cardboard packing.
  • Page 10 TOROLLTRACTOR OFF SKiD(See ASSEMBLE GAUGE WHEELST, Operation s ection for location and MOWER DECK functionofcontrols) The gauge wheels are designed to, 1. Press l iftlever p lunger and raise the mower deck in proper position w operating mower. Be sure they are attachment _lftlever to its highest propedy adjusted to ensure optimun position.
  • Page 11 INSTALL MOWER AND DRIVE BELT 8. Position front plate assembly between front mower brackets. Raise deck and Be sure tractor is on level surface and plate assembly to align holes and mower suspension arms are raised with insert flanged pins. Secure pins with attachment lift control.
  • Page 12 CHECK TIRE PRESSURE V'CHECKMST The fires on your tractor were ovefinflated Before you operate and enjoy your new at the factory for shipping purposes. tractor, we wish to assure that you receive Correct tire pressure is important for best the best performance and satisfaction cutting performance.
  • Page 13 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. & =. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT...
  • Page 14 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Ammeter Ignition Switch Choke Switch Attachment Control Clutch...
  • Page 15 The operation of any tractor can result in foreign objects thrown into u_=,=_ the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adiustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

  • Page 16: To Operate On Hills

    TO OPERATE MOWER The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- Your tractor is equipped with an operator sured from the ground to the blade tip presence sensing switch. Any attempt by with the engine not running. the operator to leave the seat with the These heights are approximate and may engine running and the attachment clutch...

  • Page 17: Towing Carts And Other Attach- Ments

    • For cold weather operation you should TO TRANSPORT change oil for easier starting (See =OIL When pushing or towing your tractor, be VISCOSITY CHART" in the Mainte- sure to disengage transmission by nance section of this manual). placing freewheel control in freewheeling •...

  • Page 18: Cold Weather Starting

    AUTOMATIC TRANSMISSION WARM UP NOTE: Beforestarting, r ead the warm and coldstarlingproceduresbelow. Before driving the unit in cold weather, 6. Insert key into ignition and tum key the transmission should be warmed up as clockwise to "START" position and follows: release key as soon as engine starts.
  • Page 19 5. Move motion control lever to neutral • 'When mowing large areas, start by turning to the right so that clippings will (N) position. Shut- off engine and set discharge away from shrubs, fences, parking brake. driveways, etc. After one or two 6.

  • Page 20: General Recommendations

    AS YOU COMPLETE .EOU . s .v.o o*T a Check Brake Operation Check Tire Pressure I_ / Check Operator presence T !l r_dock Systems Check for LOOSe Fasteners SharpelVReplece Mower Blades Lubrtcation Chart CheCk BetteP/Level clean Battery and Tenmlnals Check Tranaaxle Cooling Adjust Blade Belt(s) Tension [l_s...
  • Page 21 IMPORTANT: To ensure proper assembly, TRACTOR center hole in blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. 4. Reassemble hex bolt, lock washer BRAKE OPERATION and fiat washer in exact order as shown.
  • Page 22 ENGINE • Keep battery and terminals clean. • Keep battery bolts tight. LUBRICATION • Keep small vent holes open. Only use high quality detergent oil rated • Recharge at 6-10 amperes for 1 hour. with API service classificationSF-SJ. NOTE: The original equipment battery on Select the oil's SAE viscosity grade your tractor is maintenance free.
  • Page 23 Oil DrainValve 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Draii_ube_closed Pre-Cleaner Cartridge CLEAN AIR SCREEN LockedPosition Rubber Air screen must be kept free of dirt and Seal chaff to prevent engine damage from overheating.
  • Page 24 _CAUTIONt BEFORE PERFORMING ANY SERVICE ORADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in °DISENGAGED" position. 3. Turn ignition key "OFF" and remove key. 4, Make sure the blades and all moving parts have completely stopped. 5.
  • Page 25 BOTH FRONT LINKS MUST BE EQUAL BottomEdgeof Bottom Edgeof IN LENGTH Mowerto Ground Mowerto Ground FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side- to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
  • Page 26 ElectrLc Idler Spring R.H, Primary TO REPLACE MOWER BLADE DRIVE 13. Reassemble mower drive belt (See BELT =TO REPLACE MOWER DRIVE BELT" Park the tractoron level surface. Engage in this section of this manual). parking brake. Secondary Idler 1. Remove mower ddve belt (See "TO Idler Arm REPLACE MOWER DRIVE BELT"...
  • Page 27 TRANSAXLE MOTION CONTROL NOTE: After installing a new electric clutch, run tractor at full throttle and LEVER NEUTRAL ADJUSTMENT engage and disengage electdc clutch 10 The motion control lever has been preset cycles to wear in clutch plate. at the factory and adjustment should not be necessary.

  • Page 28: Rear Wheel

    FRONT WHEEL CAMBER TO START ENGINE WITH A WEAK BATTERY The front wbeel camber is not adjustable on your tractor. If damage has occurred to _CAUTION: L.epd-acid batteriesgen affect the front wheel camber, contact explosivegases, i,_eepsparks,flame ar contact a Sears or other qualified service srnoldngmaterials away from batteries.
  • Page 29 TO ADJUST ATTACHMENT LIFT REPLACING BATFERY SPRING _CAUTION: Do not short battery 1. While holding spdng bushing with terminals by aUowing a wrench or any wrench, loosen jam nut. other object to contact both terminals at • Turn adjustment bolt ctockwise to the same time.
  • Page 30 ENGINE 2. Remove air cleaner cover, filter and cartddge plate to expose carburetor Maintenance, repair, or replacement of choke (See "AIR FILTER" in the the emission control devices and sys- Maintenance section of this manual). tems, which are being done at the 3.
  • Page 31 ACCELERATION TEST - NOTE: The high idle is set at the factory 5. Move throttle control lever from slow to and cannot be adjusted. fast position. If engine hesitates or 2. Idle soeed settina - With throttle dies, turn idle fuel adjusting needle control lever in slow position, engine out (counterclockwise) 1/8 turn.
  • Page 32 experience indicates that alcohol Immediately prepare your tractor for blended fuels (called gasohol or using storage at the end of the season or if the ethanol or methanol) can attract moisture tractor will not be used for 30 days or more.

  • Page 33: Troubleshooting Chart

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION 1. Fill fuel tank. Will not start 1. Out of fuel. 2. See "TO START ENGINE" 2. Engine not =CHOKED ° properly, in Operation section. 3. Wait several minutes before 3. Engine flooded. attempting to start. 4.
  • Page 34 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION LossMpower 1. Cuffingtoomuchgms_ 1. Set in "Higher Cut" position/ fast. reduce speed. 2. Throttle in "CHOKE" 2. Adjust throttle control. position. 3, Clean underside of mower 3. Build-up of grass, leaves and trash under mower. housing.
  • Page 35 TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM 1. Remove obstruction, Vlower blades will 1. Obstruction in clutch mechanism, motrotate 2, Worn/damaged mower 2. Replace mower drive belt. ddve belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4, Frozen blade mandrel. 4. Replace blade mandrel. 1.
  • Page 36 NOTES...
  • Page 37 TRACTOR - MODEL N UMBER 9 17.275020 SCHEMATIC BATTERY _EGULATOR_ PTO SWITCH HEADUGHTS IGNITION SWITCH M+G÷A1 ' NONE ON ÷ LIGHT 8+AI L+i_ # ÷A1 NONE NON-REf_OVABLE REMOVABLE WIRING INSULATED CUPS CONNECTIONS CONNECTK_NS NOTE: IF WIRING IN_JLATEO CUPS VV]E RE REMOVED SERVICING OF UNIT, THEY S_OULD 1BEREPLACI_D TO...
  • Page 38 TRACTOR- MODEL N UMBER 9 17.275020 ELECTRICAL q"...
  • Page 39 TRACTOR - MODEL N UMBER 917.275020 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Boll Hex Head 1/4-30 X 3/4 7603J Tray, Battery 145211 Bolt 114-20 x 7,5 Zinc 150109 Hold down Battery Dash Mount 145769 Nut Push Nylon 1/4" 153664 Switch Interlock Push-In 166184 Harness socket Light W/4152J 4152J...

  • Page 40: Chassis And Enclosures

    TRACTOR - MODEL N UMBER 9 17.275020 CHASSIS AND ENCLOSURES...
  • Page 41 TRACTOR- MODEL N UMBER 9 17.275020 CHASSIS AND ENCLOSURES PART PART DESCRIPTION DESCRIPTION 175465 Rail, Frame RH 136940 Bracket, Spnsn Front Rh 175282 Drawbar,Gt 176018 Bracket Asrn., Susp Chas.Rh 73680700 Nut, Lock Hex 7116 Unc 174gC_o08 Screw Thdrol. 3/8-16 x 1/2 163976X420 Dash YTGT 2 Cyl 175476 Bracket, Chassis Front...

  • Page 42: Ground Drive

    TRACTOR- MODEL NUMBER 917.275020 GROUND DRIVE 122_...
  • Page 43 TRACTOR - MODEL N UMBER 917.275020 GROUND DRWE PART PART DESCRIPTION DESCRIPTION ..Transaxle HydroGear 142918 O-Ring Asm Hydro Gear 331-3000 (See Breakdown) 154739 Line Fuel Hydro 15" VGT 9396E Key 1/4 x 1/4 x 2 142917 Cap Asm Vent Hydro Gear 70109 S]_561210 Pin, Cotter 156240...
  • Page 44 TRACTOR - MODEL NUMBER 917.275020 STEERING 1313"...
  • Page 45 TRACTOR- MODEL NUMBER 917.275020 STEERING KEY PART DESCRIPTION 159944X428 Wheel,Steering 137094 Axle Asm., Fror_t 5O55M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 62O6H Bearing, RaCe Thrust Harden 121748X Washer 25132 x 1-5/8 x 16 Ga. 1200C029 Ring, Klip#T5304-75 121232X Cap,Spindle 74781044...
  • Page 46 TRACTOR- MODEL N UMBER 917.275020 ENGINE 2t "_ rl 7 J SPARK ARRESTER Kff J PART PART OESCRIPTION DESCRIPTION 145006 Clip ..Engine (SeeBreakdown) 10010500 Washer Split Kohler Model No. CV674-75544 149723 Mu{fler 123487X CtampHose 17490636 Screw TT 3/8-16 x 2-114 UNC 121361X Pulley V-Idler 17490664...

  • Page 47: Seat Assembly

    SEAT A SSEMBLY TRACTOR - MODEL N UMBER 9 17.275020 PART PART DESCRIPTION DESCRIPTION 140124 Seat 140551 BraCkat, Pivot Seat 72050.412 {]oft, Carriage 1/4-20 X 1-1/2 121249X 140675 Strap, Fetter Spacer, Spl_ 127018X So,_t,Shoulder 5/t6-15 x .62 1_3740X Spring, Cprsn 145006 Clip_Push in, Hinged 1;_3971_K...
  • Page 48 Decal Battery DNGR/PSN 175291 ENGAsm 177415 Decal Hood Side Pnl 171702 Decal Hood RH Crattsman 177375 Decal Dash Panel 171703 Decal Hood LH Craftsman 164065 Dec_ Insert Strg Decal Battery 140837 Decal Brake Parking Saddle 138047 133644 Decal Maintenance 166960...

  • Page 49: Lift Assembly

    TRACTOR- MODEL NUMBER 917.275020 LIFT ASSEMBLY 35 73 "_26 PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 121006X Rod Asm,, Lever 11(_07X Nut, Special 177535 Shaft Asm., Lift Vgt STD551037 Washer 13132 x 5/8 x 16 Ga. 159189 Lever Asm., Lift Rh 137150 Spring, Compression Inf Hgt 12000022...

  • Page 50: Mower Deck

    TRACTOR - MODEL N UMBER 9 17.275020 MOWER DECK...
  • Page 51 TRACTOR- MODEL NUMBER 917.275020 MOWERDECK PART PART DESCRIPTION DESCRIPTION 174377 Deck Weldment Mower 48 174368 V-Belt, Mower, Primary 138017 Bracket Asm., Sway Bar 73680600 Nut, Crownlock 3/8-16 UNC 493_M Ratalner Spdng 72110612 Bolt, CarT. 3/8-16 x 1-112 Gr. 5 130832 Arm, Suspension, Rear (_vay 175820 Pulley Idler Rat...
  • Page 52 TRACTOR- MODEL N UMBER 917.275020 TRANSAXLE-MODEL NUMBER 331-3000...
  • Page 53 TRACTOR- MODEL NUMBER 917.275020 TRANSAXLE-MODEL NUMBER 331-3000 pART PART DESCRIPTION DESCRIPTION 161122 Main Housing Assembly 169535 Ball Brg 6205-1 178317 R.H. Housing Assembly 161157 Seal l"ld X 2.0472" 169522 Center Section Assembly 0.375" 161125 Spacer 161153 Shaft, Axle 142932 Seal-Lip 142884 Washer 142928...
  • Page 54 TRACTOR- MODEL NUMBER 917.275020 KOHLER ENGINE-MODEL NUMBERCV674,TYPE NUMBER 75544 CYLINDER HEAD, VALVE BREATHER _--te 1--13 © © © ©...
  • Page 55 TRACTOR- MODEL NUMBER 917.275020 KOHLER ENGINE-MODELNUMBER CV674,TYPE NUMBER75544 CRANKCASE HEADNALVF.JBRP-ATH PART PART DESCRIPTION DESCRIPTION 24-033-03-S Kit, breather cover wlgasket 24-032.01-S Seal, oil front _lncludes 2, 3) Crankcase 24-G41-23-S uasket, breather (USE: Miniblock 24 782 14) 24-096-59-S Cover, breather 24-294-13-S Fitting M-645020-S Screw, hex.
  • Page 56 TRACTOR - MODEL N UMBER 917.275020 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 GNITIONIELECTRICAL BLOWER HOUSING AND BAFFLES J 0--$ \x.___ _" AIR INTAKE J...
  • Page 57 TRACTOR- MODEL N UMBER 9 17.275020 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITION/CHARGING BLOWER HOUSING & BAFFLES PART PART DESCRIPTION DESCRIPTION 54-755-15-S Kit, grass screen 24-027-20-S Housing, blower (Includes (Includes 2-4,and 24 113 18-S) 24-100-01-S Nut, plastic (3) M-403025-S Screw, hex.
  • Page 58 TRACTOR - MODEL NUMBER 917.275020 KOHLER ENGINE-MODEL NUMBERCV674,TYPE NUMBER75544 STARTING SYSTEM I ENGINE CONTROLS OIL PAN I LUBRICATION ,,J=...
  • Page 59 TRACTOR- MODEL N UMBER 9 17.275020 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARTING SYSTEM OIL PANILUB RICATIO N PART PART DESCRIPTION DESCRIPTION M-839080-S Screw, hex. flange 24-199-07-S Pan, oll assembly M8xl,25xS0 _ncludes 2-10) 25-098-08-S Starter, solenoid shift M-645025-S crew, hex, flange (Includes 4-7) M6x1,0x25 M-841080-S...
  • Page 60 TRACTOR - MODEL NUMBER 917.275020 KOHLER ENGINE-MODEL NUMBERCV674,TYPE NUMBER 75544 EXHAUSTJ CRANKSHAFT J FUELSYSTEM...
  • Page 61 TRACTOR- MODEL NUMBER 917.275020 KOHLERENGINE-MODELNUMBER CV674,TYPE NUMBER 75544 CRANKSHAFT FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION 24-853-61-S Kit, carburetor wl 24-014-72-S Crankshaft (Includes gaskets 52°139-09-S Plug, cup _ndudes 2-4) 24-041°15oS asket, carburetor 24-053-61 EXHAUST Carburetor assembly (For Information only PART DESCRIPTION available separately) (Service with Kits 24...
  • Page 62 NOTES...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- I ally to prevent ttpping or loss of control.
  • Page 64 Forrepairof major brandapptiances in your own home... no matterwhomadeit, nomatterwho solditJ 1-800-4-MY-HOME _ AnyOne, day or_1_ (_-800-_S3) (U.S._. and Ca'ada) Wt,_wJ_eal_,Colll www.f_all_a Forrepairofcarry-in products likevacuums,lawnequipment, a nd electronics, callfor thenearest Sears Partsand RepairCenter. 1-800-488-1222 Any_me, day orrk_t(U,SA ody) www.se61_,cofn Forthe replacementparts,accessoriesand owner's manuals thatyou need to do-it-yourself,call Sears PartsDirectS"! 1-800-366-PART 6 a.m.- 11p.m., 7days aweek...

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