Craftsman 917.273502 Owner's Manual
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Craftsman 917.273502 Owner's Manual

Lawn tractor 16.5 hp, 42" mower electric start automatic transmission
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Owner's Manual
J CRRFTSMIIN° J
LAWN TRACTOR
16.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.273502
I
[_
This product has a low emission engine which operates
I
differently from previously built engines. Before you start the
I
engine,
read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman

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  • Page 1 Read and follow all Safety about this product, Call: Rules and Instructions before 1-800-659-5917 Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- A(_WARNING: In order to prevent ac- tion and do not point it at anyone.
  • Page 4 • Never carry children. They may fall off and be seriously injured or interfere with • Mow up and down slopes, not across. safe machine operation. • Remove obstacles such as rocks, tree • Never allow children to operate the limbs, etc.
  • Page 5 • Be sure the area is clear of other people • Remove obstacles such as rocks, tree before mowing. Stop machine if anyone limbs, etc. enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall •...
  • Page 6 REPAIR PROTECTION AGREEMENTS Spark Plug: NGK BPRhES Congratulations on making a smart pur- GAP: .030") chase. Your new Craftsman® product is Ground Speed Forward: designed and manufactured for years of (MPH): Reverse: dependable operation. But like all prod- Tire Pressure:...
  • Page 7 Steering Wheel Steering Extension Shaft Steering © Steering Sleeve Wheel Adapter (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Large Flat Washer Steering Wheel (1) Locknut 1/2-20 Insert (4) Adjusting Seat (4) Locknut 3/8-16 (1) Washer (4) Wheels 17/32 x 1-3/16 x 12 @ Gauge (1) Knob...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 INSTALL SEAT Release parking brake by depressing brake pedal. Adjust seat before tightening adjustment knob. Place freewheel control in disengaged position to disengage transmission 1. Remove adjustment knob and flat (See "TO TRANSPORT" in the Op- washer securing seat to cardboard eration section of this manual).
  • Page 10 CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjust-...
  • Page 11 These symbols mayappear on your tractor or in literaturesupplied with the product. Learn and understandtheir meaning. I',,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Attachment Ignition Lift Lever...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 14 TO ADJUST MOWER CUTTING HEIGHT Retainer The position of the attachment lift lever Spring "-_.. determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4".
  • Page 15 BEFORE STARTING THE ENGINE • To restart movement, slowly release parking brake and brake pedal. CHECK ENGINE OIL LEVEL • Slowly depress appropriate drive pedal The engine in your tractor has been to slowest setting. shipped, from the factory, already filled •...
  • Page 16 Allow one minute for transmission TO START ENGINE warm up. This can be done during When starting the engine for the first time the engine warm up period. or if the engine has run out of fuel, it will • The attachments can also be used dur- take extra cranking time to move fuel from ing the engine...
  • Page 17 MULCHING MOWING TIPS 8. Drive tractor forward for approximately five feet then backwards for five feet. IMPORTANT: For best performance, keep Repeat this driving procedure three mower housing free of built-up grass and times. trash. Clean after each use. Your transmission is now purged and now •...
  • Page 18 MAINTENANCE SCHEDULE _S'_. ,_._ ,_£._ ,_._ o_ _ o.._ ,_ FILL IN DATES _./_ _O/_ _/_' _-£O Check Operator Presence Integock Systems Check for Loose Fasteners Lubrication Chart Check Battery Level Sharpen/Reptace Mower Blades Clean Battery and Terminals Check Transax_e Cooling Check V- Be_ts Check Engine...
  • Page 19 TRACTOR 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. Always observe safety rules when per- 5. Tighten blade bolt securely (27-35 Ft. forming any maintenance. Lbs. torque). BRAKE OPERATION IMPORTANT: Blade bolt is heat treated. If tractor requires more than six (6) feet If bolt needs replacing, replace only with stopping distance at high speed in highest...
  • Page 20 TO CLEANBATTERYANDTERMINALS Change the oil after every 50 hours of op- Corrosionanddirt on the batteryandtermi- eration or at least once a year if the tractor nalscan causethe battery to "leak"power. is not used for 50 hours in one year. 1. Removeterminal guard. Check the crankcase oil level before start- 2.
  • Page 21 Service air cleaner more often under CLEAN AIR SCREEN dusty conditions. Air screen must be kept free of dirt and 1. Loosenknobsand removecover. chaff to prevent engine damage from overheating. Clean with a wire brush or TO SERVICEPRE-CLEANER compressed air to remove dirt and stub- 2.
  • Page 22 CLEANING We do not recommend using a garden hose or pressure washer to clean your • Clean engine, battery, seat, finish, etc. tractor unless the engine and transmis- of all foreign matter. sion are covered to keep water out. Water •...
  • Page 23 FRONT-TO-BACK ADJUSTMENT TO INSTALL MOWER IMPORTANT: Deck must be level side-to 1. Raise attachment lift lever to its high- side. If the following front-to-back adjust- est position. 2. Slide mower under tractor with deflec- ment is necessary, be sure to adjust both front links equally so mower wilt stay level tor shield to right side of tractor.
  • Page 24 TO ADJUST BRAKE TO REPLACE MOWER BLADE DRIVE BELT 1. Depress brake pedal all the way down and engage parking brake. The mower blade drive belt may be re- 2. Measure distance between brake oper- placed without tools. Park the tractor on ating arm and nut "A"...
  • Page 25 BELT INSTALLATION 3. Repair tire and reassemble. NOTE: On rear wheels only: align 1. Carefully work new belt down around grooves in rear wheel hub and axle. Insert transmission cooling fan and onto the square key. input pulley. 4. Replace washers and snap retaining 2.
  • Page 26 INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type Weak or Dead Fully Charged plug-in...
  • Page 27 Immediatelyprepareyour tractor for stor- blended fuels (called gasohot or using age at the end of the season or if the trac- ethanol or methanol) can attract moisture tor will not be usedfor 30 days or more. which leads to separation and formation of acids during storage.
  • Page 28 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. See "TO START ENGINE" 2. Engine not "CHOKED" properly. in Operation section. 3.
  • Page 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power Cutting too much grass/too Raise cutting height/reduce fast. speed. Throttle in "CHOKE" position.' Adjust throttle control. Clean underside of mower Build-up of grass, leaves and trash under...
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Obstruction in clutch Mower blades will 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower drive 2. Replace mower drive belt. belt. 3. Frozen idler pulley. 3.
  • Page 31 TRACTOR - - MODEL NUMBER 917.273502 SCHEMATIC BATTERY FUSE STARTER (OPTIONAL) BLACK • ,© AMMETER SOLENOID CLUTCH/BRAKE (PEDAL W}4_TE SEAT SWITCH IGNITION SWITCH WHITE B_CK B_CK ATF MENT CLUTCH NDIN G OU SPARK (OPTIONAL) PLUG BLACK IGNITION UNIT 12 PLUGS ON TWI_ CYL.
  • Page 32 TRACTOR - - MODEL NUMBER 917.273502 ELECTRICAL \\//...
  • Page 33 TRACTOR - - MODEL NUMBER 917.273502 ELECTRICAL KEY PART DESCRIPTION 144927 Battery 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 7603J Tray Battery 145211 Bolt Battery 1/4-20 x 7.5 150109 Holddown Battery Front Mount 145769 Nut Push Nylon 1/4" 176138 Switch, Interlock 183759 Harness, Light Socket (Includes 4152J)
  • Page 34 TRACTOR - - MODEL NUMBER 917.273502 CHASSIS AND ENCLOSURES I _1_6 209_ chassis-Laser-It.stir...
  • Page 35 TRACTOR - - MODEL NUMBER 917.273502 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis Stamping 176554 Drawbar 155272 Bumper Hood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 174996 Panel, Dash, L.H. 172105X010 Panel, Dash, R,H. 17490608 Screw Thdrol 3/8-16 x 1/2 184272X615 Hood Assembly 184291...
  • Page 36 TRACTOR - - MODEL NUMBER 917.273502 GROUND DRIVE • 53 29'_ drive*hydro.stlt...
  • Page 37 TRACTOR - - MODEL NUMBER 917.273502 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Transaxle (See Breakdown) 123583X Key, Square Hydro gear Model 336-0510 121748X Washer 25/32 x 1-5/8 x 16 Ga. 17060512 Screw 5/16-18 x 3/4 174901X428 Console, Shift 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 124346X 73800500 Nut Lock HexW/Ins.
  • Page 38 TRACTOR - - MODEL NUMBER 917.273502 STEERING ASSEMBLY J_'-"- steering pl.lt 29...
  • Page 39 TRACTOR - - MODEL NUMBER 917.273502 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 159944X428 Steering Wheel 184706 Axle Assembly 169840 Spindle Assembly, LH. 169839 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip 175121...
  • Page 40 TRACTOR - - MODEL NUMBER 917.273502 ENGINE _115 OPTIONAL EQUIPMENT Spark Arrester engine*Honda 2cytl KEY PART PART DESCRIPTION DESCRIPTION 170546 Control, Throttle 73920600 Nut Keps 3/6-24 17720408 Screw, Hex Head, Thread 137180 Arrestor, Spark 179022 Tank, Fuel Cutting 1/4-20 x 5/6 Engine, (See Breakdown) 179124X428 Cap Fuel...
  • Page 41 TRACTOR - - MODEL NUMBER 917.273502 LIFT ASSEMBLY lift-rh.1pc.stlt9 KEY PART KEY PART DESCRIPTION DESCRIPTION 159460 Lift Lever Inner Wire Assembly 73800800 Locknut, Hex, with Washer Insert 1/2-13 unc 159471 Shaft Assembly, Lift 105767X Pin, Groove 139868 Arm, Suspension, Rear 12000002 E-Ring 163552...
  • Page 42 TRACTOR - - MODEL NUMBER 917.273502 SEAT ASSEMBLY ..--- 16 <41 seat It,knob KEY PART KEY PART NO. NO. DESCRIPTION DESCRIPTION 180597 Seat 121248X Bushing, Snap 180166 Bracket, Pivot, Fender 72050412 Bolt, Carriage 1/4-20 x %1/2 71110616 Bolt 134300 Spacer, Split .28 x .88 19131610 Washer 13/32 x 1 x 10Ga.
  • Page 43 186367 Decal Hood Side 174998X428 Pad Footrest LH STLT 172331 Decal Deck 175542X428 Pad Footrest RH STLT 186572 Decal Fender, Craftsman 166960 Decal By Pass LT Hydro 156439 188840 Decal Fender Danger Owner's Manual, English 179128 Decal Deck "B" 42"...
  • Page 44 TRACTOR - - MODEL NUMBER 917.273502 MOWER DECK 40 _'_ Jt45 J184 t06 "_ _ 102 103 105 11_i_!4 ;147 _136 42 D man-t-path stlt...
  • Page 45 TRACTOR - - MODEL NUMBER 917.273502 MOWER DECK KEY PART PART DESCRIPTION DESCRIPTION 182032 Deck Asm MWR 42"weldment 141043 Guard TUV Idler STD533107 149846 Knob Bolt Rdhd Sqnk 5/16-18 unc x 3/4 144959 V-Belt Mower 42" 138017 STD541437 Nut Lock 3/8-16 Bracket Asm Fr Sway Bar 38/42 165460 136420...
  • Page 46 -< €,,n ,,,,_ r124 6-Sealant (Joint d' etancheite) 57-20W50 Oil - 78.80Z (OZ de 78=820 d' Huile) 127 - Seal and O-ring Kit (Phoque 0 Sonne Jeu)
  • Page 47 TRACTOR - - MODEL NUMBER 917.273502 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510 PART PART DESCRIPTION DESCRIPTION Arm, Brake 170351 Main Housing, Assembly 178782 Slotted Hex Nut 5/16-24 170352 Side Housing, Assembly 170415 Cotter Pin 3/32 x 3/4 170353 Center Section, Assembly 170416 170354...
  • Page 48 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CONTROL FAN COVEB] CAMSHAFT FLYWHEEL X CARBURETOR]...
  • Page 49 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CONTROL CARBURETOR PART NO DESCRIPTION PART NO DESCRIPTION 6605034 GASKET SET ROD, JOINT 6604847 6605042 SPRING, CHOKE RETURN 6604854 VALVE, FLOAT 6605067 FLOAT SET CONTROL ASSY. (2-LEVER) 6604862 6605125 SPRING, STARTER 6604888...
  • Page 50 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 OIL PAN PISTON CONNECTING ROD CRANKSHAFT...
  • Page 51 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CYLINDER HEAD PISTON CONNECTING PART NO DESCRIPTION PART NO DESCRIPTION 6684989 CYLINDER 6695571 RING SET, PISTON (STD) (NIP- 0688887 SEAL, VALVE STEM PON) 6604524 COVER, HEAD 6656425 RING SET, PISTON 6605232 MANIFOLD, IN 6604672...
  • Page 52 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 FUELPUMP EXHAU ST PI PE i CRANKCASE LABELS...
  • Page 53 TRACTOR - - MODEL NUMBER 917.273502 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 EXHAUST PIPE PART NO DESCRIPTION 6605398 GASKET, EX. PiPE 0471623 NUT, FLANGE (6MM) FUELPUMP PART NO DESCRIPTION 5611298 PUMP ASSY., FUEL 6605216 TUBE, DIAPHRAGM 4432233 FILTER, FUEL 1226299 SCREW-WASHER (5X16) 2449593...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure.
  • Page 56 Get it fixed, at your home or ours! Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

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