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Craftsman 917.275971 Owner's Manual

22.0 hp, 50" mower electric start 6 speed garden tractor
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Owner's Manual
ICReFTSMeN°I
DEN TRACTOR
22.0 HP, 50" Mower
Electric Start
6 Speed
Model No.
917.275971
[_]]
This product has a low emission engine which operates
differently
from previously
built engines.
Before you start the
engine, read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
ab._ut th_ protd_ct, Call:
1 800 659 5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
SEARS,
ROEBUCK
AND CO., HOFFMAN
ESTATES,
IL 60179
U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275971

  • Page 1 For answers to your questions Read and follow all Safety ab._ut th_ protd_ct, Call: 1 800 659 5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat SEARS, ROEBUCK AND CO., HOFFMAN...

  • Page 2: Table Of Contents

    Warranty..........2 Maintenance........1 8 SafetyRules.......... 3 Serviceand Adjustments.....22 ProductSpecifications......6 Storage..........30 Assembly/Pre-Operation....... 8 Troubleshooting ........31 Operation..........1 2 Repair Parts......... 36 MaintenanceSchedule......18 Sears Service......B ack Cover LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2) years from the date of purchase,if this CraftsmanRiding Equipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual, Searswill repair or replacefree of charge any parts that are foundto be defectivein materialor workmanshipaccordingto the guidelinesof coveragelisted below.Sears will...
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _IWARNING: In order to prevent • Be aware of the mower discharge direc- tion and do not point it at anyone.
  • Page 4 • Never carry children. They may fall off and be seriously injured or interfere with • Mow up and down slopes, not across. safe machine operation. • Remove obstacles such as rocks, tree • Never allow children to operate the limbs, etc.
  • Page 5 • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall •...

  • Page 6: Safetyrules

    AGREEMENTS Spark Plug: Champion QC12YC Congratulations on making a smart pur- [Gap: .030") chase. Your new Craftsman@ product is designed and manufactured for years of Ground Speed dependable operation. But like all prod- [MPH): ucts, it may require repair from time to time.
  • Page 7 Steering Wheel Steering Wheel Steering Adapter Wheel Insert Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Mower (2) Flanged (5) Retainer Springs _:Pins loop) (2) Retainer Springs (1) Front Plate Assembly , (single loop) Gauge Wheels © (2) Shoulder Bolts (2) Centerlock Nuts...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 NOTE: You may now roll or drive your INSTALLSEAT tractor off the skid. Follow the appropriate Adjust seat before tightening adjustment instruction below to remove the tractor knob. from the skid. 1. Remove adjustment knob and flat washer securing seat to cardboard TO ROLLTRACTOR OFF SKID (See...
  • Page 10 INSTALL MOWER AND DRIVE NOTE: To assist in locating hole in BELT flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move See MOWER AND DRIVE BELT AS- mower side-to-side to give space between SEMBLY Supplement Sheet for additional plate and mower brackets.
  • Page 11 CHECK MOWER LEVELNESS J CHECKLIST For best cutting results, mower should Before you operate your new tractor, we be properly leveled. See "TO LEVEL wish to assure that you receive the best MOWER HOUSING" in the Service and performance and satisfaction from this Adjustments section of this manual.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I',,I REVERSE NEUTRAL NIGH CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED...
  • Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition ht Switch Switch Position Ammeter...
  • Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 15 The cutting height range is approximately 3. Start mower blades by engaging at- tachment clutch control. 1-1/2" to 4-1/2". The heights are mea- TO STOP MOWER BLADES - sured from the ground to the blade tip with the engine not running. These heights _JScengageattachment clutch control.
  • Page 16 TOWING CARTS AND OTHER ATTACH- CAUTION: Alcohol blended fuels (called MENTS gasohol or using ethanol or methanol) can attract moisture which leads to separa- Tow only the attachments that are recom- tion and formation of acids during storage. mended by and comply with specifications Acidic gas can damage the fuel system of the manufacturer of your tractor.
  • Page 17 • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7.

  • Page 18: Operation

    MAINTENANCE SCHEDULE ._*_ ,_-_ _ ,_/_ AS YOU COMPLETE REGO R SERV,CE OATES C hh :: kkTB_raek;, eOsPe_:i°n Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower B_ades Lubrication Chart Check Battery Level C_ean Battery and Terminals Check Transaxle Cooling Check WBefts Check Engine Oil Level...
  • Page 19 TRACTOR 4. Reassemble blade bolt, lock washer and flat washer in exact order as Always observe safety rules when per- shown. forming any maintenance. 5. Tighten blade bolt securely (27-35 Ft. BRAKE OPERATION Lbs. torque). If tractor requires more than six (6) feet IMPORTANT: Blade bolt is grade 8 heat stopping distance at high speed in highest...
  • Page 20 Do not attemptto open or removecaps or NOTE: Although multi-viscosity oils covers.Adding or checkinglevel of elec- (5W30, 10W30 etc.) improve starting in trolyte is not necessary. cold weather, these multi-viscosity oils will TO CLEANBATTERYANDTERMINALS result in increased oil consumption when Corrosionand dirt on the battery and used above 32°E Check your engine oil terminals can causethe batteryto "leak"...
  • Page 21 ENGINEOIL FILTER CLEAN AIR INTAKE/COOLING AREAS Replacethe engine oil filter every season To insure proper cooling, make sure the or everyother oil change if the tractoris grass screen, cooling fins, and other exter- used morethan 100 hoursin one year. nal surfaces of the engine are kept clean at all times.
  • Page 22 CLEANING We do not recommend using a garden hose or pressure washer to clean your • Clean engine, battery, seat, finish, etc. tractor unless the engine and transmis- of all foreign matter. sion are covered to keep water out. Water •...
  • Page 23 TO LEVEL MOWER HOUSING Measure distance "F" directly in front of and behind the mandrel at bottom edge of Adjust the mower while tractor is parked mower housing as shown. on level ground or driveway. Make sure • Before making any necessary adjust- tires are properly inflated (See "PRODUCT ments, check that both front plate links SPECIFICATIONS"...
  • Page 24 TO REPLACE MOWER DRIVE BELT 8. Be sure spring is securely hooked to primary idler arm and bolt in mower MOWER DRIVE BELT REMOVAL housing. 1. Park tractor on a level surface. Engage MOWER DRIVE BELT INSTALLATION parking brake. 9. Install belt in both idlers. Make sure 2.
  • Page 25 TO ADJUST ATTACHMENT CLUTCH TO REPLACE MOWER BLADE DRIVE BELT The electric clutch should provide years of service. The clutch has a built-in brake Park the tractor on level surface. Engage that stops the pulley within 5 seconds. parking brake. Eventually, the internal brake will wear 1.
  • Page 26 4. Road test tractor for proper stopping Clutching Idler Clutching Flat Idler distance as stated above. Readjust Belt Above Mids if necessary. If stopping distance is Keeper Engine Belt Keeper still greater than five (5) feet in highest gear, further maintenance is neces- Pulley V-Idler...
  • Page 27 TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
  • Page 28 TO REMOVE HOOD AND GRILL AS- Keps Nut SEMBLY 1. Raise hood. ,'" 2. Unsnap headlight wire connector. Terminal -" 3. Stand in front of tractor. Grasp hood at Access Belt sides, tilt toward engine and lift off of tractor. (Red) Cable 4.

  • Page 29: Maintenance

    ENGINE TO ADJUST CARBURETOR Maintenance, repair, or replacement of Your carburetor is not adjustable. If your the emission control devices and systems, engine does not operate properly due to which are being done at the customers ex- suspected carburetor problems, take your pense, may be performed by any non-road tractor to an authorized service center for engine repair establishment...

  • Page 30: Storage

    which leads to separation and formation of Immediately prepare your tractor for stor- acids during storage. Acidic gas can dam- age at the end of the season or if the trac- age the fuel system of an engine while in _will not be used for 30 days or more.

  • Page 31: Troubleshooting

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE PROBLEM CORRECTION Out of fuel. Fill fuel tank. Will not start See "TO START ENGINE" Engine not "CHOKED" properly. in Operation section. Wait several minutes Engine flooded. before attempting to start.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center iPROBLEM CAUSE CORRECTION LOSS _ power 1. Cutting too much grass/too Set in "Higher Cut" position/ fast. reduce speed. 2. Throttle in "CHOKE" Adjust throttle control. position. 3.
  • Page 33 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. mechanism. not rotate 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3.
  • Page 34 NOTES...
  • Page 35 TRACTOR - - MODEL NUMBER 917.275971 SCHEMATIC BLACK BATTERY SOLENOID BLUE LINE SPARK PLUGS IGNITION UNiT (2 PLUGS ON TWIN CYL. ENGINES) • FUEL SHUT-OFF LENOID C_AAMR G'NcG @ S Y$36T E00MRO_T PU T REGULATO: yELLOW 28 VOLTS AC @ 3600 RPM (REGULATOR D_SCONNECTED) PTO SWITCH HEADLIGHTS...
  • Page 36 TRACTOR - - MODEL NUMBER 917.275971 ELECTRICAL ___52...
  • Page 37 TRACTOR - - MODEL NUMBER 917.275971 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Belt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt 1/4-20 x 7.5 Zinc 150109 Held down Battery Dash Mount 145769 Nut Push Nylon 1/4" 176138 Switch Interlock 175688 Harness Socket Light W/4152J 4152J...
  • Page 38 TRACTOR - - MODEL NUMBER 917.275971 CHASSIS AND ENCLOSURES F152 _156 68 F 139 \ '_66 chassis=stealth 40-vgt...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275971 CHASSIS AND ENCLOSURES PART PART DESCRIPTION DESCRIPTION 180375 Rail, Frame RH 17490608 Screw Thdr 3/8-16 x 1/2 175282 Drawbar, Gt 156973 Guide, Belt Gear Drive 73680700 Nut, Crownlock Hex 7/16-14UNC 17490508 Screw ThdroL 5/16-18 x 1/2 163976X428 Dash YTGT 2 Cyl 177679...
  • Page 40 TRACTOR - - MODEL NUMBER 917.275971 GROUND DRIVE 42-----"_ drive 7-vgt...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275971 GROUND DRIVE PART DESCRIPTION 7563R Washer, Thrust, Axle 17490508 Screw Thdrol 5/16-18 x 3/4 STD541437 Nut, Crownlock 3/8-16 STD561210 Pin, Cotter 149176 Wheel, Hub Assembly 12000034 Klip, Ring 140080 Bolt, Hub 142509 Disc, Brake 136927 Yoke, Brake Disc 73750800...
  • Page 42 TRACTOR - - MODEL NUMBER 917.275971 STEERING ASSEMBLY...
  • Page 43 TRACTOR - - MODEL NUMBER 917.275971 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel, Steering 178557 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip #T5304-75 184946X505...
  • Page 44 TRACTOR - - MODEL NUMBER 917.275971 ENGINE [ SPARK ARRESTER KIT J engine-intek- ELS 10-vgt PART PART DESCRIPTION DESCRIPTION Engine Bdggs, Model No. 123487X Clamp Hose 446777-0241-E1 17490636 Screw TT 3/8-16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC (Order parts from engine manuf.) 17490664 Muffler Side...
  • Page 45 TRACTOR - - MODEL NUMBER 917.275971 SEAT ASSEMBLY seat6-vgt KEY PART PART DESCRIPTION DESCRIPTION 180597 Seat 121250X Spring, Cprsn 180166 Bracket Pivot Fender 123976X Nut, Lock 1/4 Lge Fig Gr. 5 19171912 Washer 17/32x1-3/16x12 145006 Clip, Push In, Hinged 166369 STD541437 Nut, Crownlock 3/8-16 Uric Knob, Seat...
  • Page 46 DESCRIPTION 182168 Decal, Dash Panel 181249 Decal, Clutch/Brake 164085 Decal, Dash 146047 Decal, V-Belt Drive Schematic 186316 Decal, Hood, Craftsman, RH 160397 Decal, V-Belt Schematic 186317 Decal, Hood, Craftsman, LH 186399 Decal, Engine 149516 138047 Decal, Battery Decal, Battery DNGR/PSN...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275971 LIFT ASSEMBLY 35 73 lift rh 12 PART PART DESCRIPTION DESCRIPTION 121006X Rod Asm, Lever 137150 Spring, Compression lnf Hgt 180045 Shaft Asm., Lift Vgt 137167 Red, Adj Lift 159189 Lever Asm., Lift Rh 138057 Knob, lnf 3/8-16 Uric 12000022...
  • Page 48 TRACTOR - - MODEL NUMBER 917.275971 MOWER DECK...
  • Page 49 TRACTOR - - MODEL NUMBER 917.275971 MOWER DECK PART PART DESCRIPTION DESCRIPTION 181606 Mower Deck Weldment 50 72110608 Bolt, Carriage 3/8-16 x 1 Gr. 5 STD541413 137166 Nut, Crownlock 5/16-18 Stiffener, Arm Idler 72110506 173979 Bolt, Carriage 5/16-18 x 3/4 Keeper, Belt Idler 7631J 131494...
  • Page 50 TRACTOR - - MODEL NUMBER 917.275971 TRANSAXLE...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275971 TRANSAXLE PART PART DESCRIPTION DESCRIPTION 4197R Axle Shaft 8119M Needle Bearing 12000034 Thrust Bearing Race Retaining Ring 4220R 4199R Final Drive Gear 4209R 3rd Reduction Pinion, Low Differential Gear 4213R 4th Reduction Gear 4216R 4215R Differential Pinion 4442R...
  • Page 52 TRACTOR - - MODEL NUMBER 917.275971 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1 1019 LABEL 1026 447A 447A 1017_ (_/_1 _O2OA & 1035 750a 1095 VALVE GASKET 447A 1058 OWNER'S MANUAL 1036 EM_SSION LABEL...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275971 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1 36 _1022 1029 1100 209 _ 914 _* 240_ _°_ i?l I1_1 918 0 121 CARBURETOR OVERHAUL KIT 1o8_ 11311130 (..)_,_ _ 276 @ 5s2 @ 552A 672 _ 742 @...
  • Page 54 TRACTOR - - MODEL NUMBER 917.275971 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1 573 _ 332_ _°_ 358 ENGINE GASKET SET 2o @ 842_C_ lo22524 163 _ 276 @ 697_...
  • Page 55 TRACTOR - - MODEL NUMBER 917.275971 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1 PART PART DESCRIPTION DESCRIPTION 694001 Cylinder Assembly 690232 O Jet-Main (Standard) 499585 Kit-Bushing/Seal (Magneto Side) 499811 Kit-Carburetor Overhaul 391086 ° Seal-Oil (Magneto Side) 499804 Carburetor 690069 Sump-Engine 690993 Valve-Throttle...
  • Page 56 TRACTOR - - MODEL NUMBER 917.275971 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1 PART PART DESCRIPTION DESCRIPTION 691062 Flywheel Puller Housing-Starter (Service with 690966 Wrench-Spark Plug 691262 Starter Motor) 690960 Screw (Fuel Pump) 691031 * SeaI-O Ring (DipstickTube) 808656 Pump-Fuel 499602 Dipstick!Tube Assembly...
  • Page 57 SERVICE NOTES...
  • Page 58 SERVICE NOTES...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ¢.o down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.
  • Page 60 Get it fixed, at your home or ours! Your Home For repatr- in your home - of all major brand apphances, lawn and garden equtpment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessones owner's manuals that you need to do-it-yourself.