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ASSEMBLYMANUAL
463450805
THIS GRILLIS FOR
OUTDOORUSEONLY
CAUTION:Readandfollow all safety
statements,assembly instructions anduseand
care directionsbeforeattemptingto assemble
and cook.
INSTALLER/ASSEMBLER:
Leavetheseinstructions withconsumer,
CONSUMER: Keepthismanual forfuture
reference.
&WARNING
Failure to follow all manufacturer's instructions
couldresult in seriouspersonal injury and/or
propertydamage.
A CAUTION
Somepartsmay containsharpedges-
especiallyas notedin the manual!Wear
protectivegloves if necessary.
If you haveanyquestionsor needassistance during
assembly, pleasecall1.800.241-7548.
Visitus on thewebat:
www.charbroil. Com
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Summary of Contents for Char-Broil 463450805
- Page 1 ASSEMBLYMANUAL 463450805 THIS GRILLIS FOR OUTDOORUSEONLY CAUTION:Readandfollow all safety statements,assembly instructions anduseand care directionsbeforeattemptingto assemble and cook. INSTALLER/ASSEMBLER: Leavetheseinstructions withconsumer, CONSUMER: Keepthismanual forfuture reference. &WARNING Failure to follow all manufacturer's instructions couldresult in seriouspersonal injury and/or propertydamage. A CAUTION Somepartsmay containsharpedges- especiallyas notedin the manual!Wear protectivegloves if necessary.
- Page 2 Necessary toolsfor assemblyof yourgrill is a Phillipsheadscrewdriver. C AUTION: W hen using a powerscrewdriverset it to low torque. Size and type of hardwareused in assemblyof your grill mayvary, but will not affectgrill integrity, "NEW" T. L. M.- TorqueLockingMethod ® Screw+ Thru Part+ FormedLock= SolidLockCartStructure •...
- Page 3 ItemstoAssemble 1 LongLegAssembly Qty:8 1 ShortLegAssembly 8 Screws Shortleg ..+ rightside Long Leg -"" "left side A Placebottom shelfontableor grill container. Correctlyassembled legs. B Inserttabs on long leg assembly intobottom shelf. C Attachlegassembly withone screw on eachside. D RepeatstepB andC forshortleg assembly.
- Page 4 A Attach legextenders. Check tomakesure legextender isseatedallthe Correct P osition 2 Wheels tems toAssemble wayintotheleg. offlangedhexnut /"_% 1AxleRod B Attach u-nuttotab.Seeenlargement ofu-nut f or correct p osition. 2 Washer H eadScrew C Thread tankthumbscrew intohole andu-nut. S crewflanged hexnut onto endoftankthumbscrew. 1 U-Nut 1 Tank Thumbscrew D Attach washer h eadscrew toaxlerod.
- Page 5 _Items to Assemble A Overlap railsand hooktabsintoslots.Pullrailsto latch 4 Rails [ all identical) B Attach railand legswithtwoso'ewsin eachcomer. 10 Screws C Attach one screwin centerofeachrail. Qty:10...
- Page 6 ItemstoAssemble 1 FrontPanel 2 PushPins A Place tabson frontpanelbesidelegtabs. B Insertpushpinsintofrontpanelandlegs. Qty:2...
- Page 7 Items toAssemble 1 HoseHeatShield 1 Screw Qty:1 Right side of cart...
- Page 8 Items toAssemble 1 Condiment Basket 1 PushPin Qty: 1...
- Page 9 ItemstoAssemble A Anglegrillbottomassembly aroundandunderthe rails. CAUTION: B e carefulnot to dislodge burnertubes. 1 GrillBottom Assembly 4 Screws B Makesureribson eachsideof bottomcasting are nestled intonotches on castingseat. CAttachfourscrewsinsidegrill bottom andintocastingseat. Qty: 4 CastingSeat...
- Page 10 Itemsto Assemble 1 Electrode w/WingNutor Nut A Insidebottomcastinginsertelectrodeandfingertighten withwing nut or nut. View of electrodeattached'; and alignedwith a porthole in the burner. FingerTighten Front...
- Page 11 Loosen long wireandplace behind front panel.Donotconnect at thistime. Burner ] A Holdcontrolpanel closeto bottom casting. Attach short ignitor w ireto electrode. Correctlyassembledburnertube and valve. i B Insert re ulatorintoopening in frontpanel. intoburner tubes (seeburner-valve v iew).Rotate control p anelupand restflange overrail.
- Page 12 A Showsa closeup of the rectangleholethat Items to Assemble 1 Shelf holdsthe shelf in place.Slideside shelfonto rails until it is fully secured. B Showsshelfproperlyattached. Rectangularholes Tabfully secured...
- Page 13 A Slidesideburner assembly o ntorails. Attach with4 screws. 1 Sidebumer Assembly temstoAssemble 4 Screws B Insert s idebumer b urner into sidebumer 1 Sideburner Bumer assembly. Makesure valvefitsintotube 1 WingNut before attaching w ingnuttosideburner Qty:4 1 Sidebumer G rate burner. Qty:1 C Placesidebumer g rateontosidebumer Sidebumertubeandvalveproperly e ngaged.
- Page 14 A Inserttabs on fascia into 2 slots on sideburner 1Fascia assembly.Fasten fascia into second hole ItemstoAssemble Caution: 1 Screw through control panel and leg. If there is a plasticsleeve on B Attach long wire from electrodeignition the sideburnerelectrode, moduleto electrode beneathsideburner. remove it before connecting the long wire.
- Page 15 ItemstoAssemble: A Attachhandleto top casting. 1 TopCasting B Attachtop castingwith shoulderbolts. 2 Shoulder B olts C Insert+ side of batteryintoignitormodule.Notecorrectposition 1 Handle to holdignitorbutton.Pushon buttononceto engageseal. 2 WingNuts D Placeknobson valvestems. 4 Control K nobs 1 Ignition Button 1AAABattery Qty: 2 .
- Page 16 C Placewarmingrackin slotson bottomcasting. 1 WarmingRack G "drest il rl- ,...
- Page 17 Itemsto Assemble: A CAUTION 1 (purchased) L PTank • Tankcollaropeningmustfaceto frontof cart LPtank is sold separately. U seonlywith an (over-fill oncetank is attached. protection device)OPDequippedLPtank.Fillandleak checkbeforeattachingto grillandregulator. • Failureto installtankcorrectlymayallow gashoseto be damagedin operation,resulting PlaceLPtank intohole in bottomshelf.Tighten in the riskof fire. thumbscrew to holdLPtanksecurelyin place.
- Page 18 I//J CAUTION 1GreaseTray Assembly temsto Assemble 1GreasePan Failureto installthegreasetraywill causehot greaseto dripfrombottomof grillwith riskof A Slidegreasetrayintobracketson bottomcasting. fireor propertydamage. B Slidegreasepanintobracketson greasetray. Youmayhavehardware leftover after completingassembly of your grill.Thisis normal a s in somecases _i _ we have includedextra hardware to ensureyouhaveenough,...