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Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Product Data Book applicable to
your model* for information regarding accessories.
IO-288B
07/08
INSTALLATION & OPERATING
INSTRUCTIONS for
SINGLE PACKAGE GAS-ELECTRIC
HEATING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
installation or repair, caution is to be observed.
Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com
2005 - 2008 Goodman Manufacturing Company, L.P.
©
GPG13
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
*NOTE: Please contact your distributor or our
®
C
ANSI Z21.47•CSA-2.3 Central Furnaces
website for the applicable product data
book referred to in this manual.
US
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Summary of Contents for Goodman GPG13
- Page 1 INSTALLATION & OPERATING INSTRUCTIONS for GPG13 SINGLE PACKAGE GAS-ELECTRIC HEATING & COOLING UNIT Affix this manual and Users Information Manual adjacent to the unit. ® This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard / National Standard of Canada Shown Below. ANSI Z21.47•CSA-2.3 Central Furnaces RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
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Page 2: Table Of Contents
INDEX Replacement Parts ................................3 .............................. 3 RDERING ARTS Safety Instructions ................................3 Unit location ..................................4 : ............................4 NSTALLATIONS : ........................4 ROUND EVEL NSTALLATIONS : ........................... 4 OOFTOP NSTALLATIONS : ........................5 NSTALLATIONS General Information ................................5 ........................... -
Page 3: Replacement Parts
REPLACEMENT PARTS WARNING RDERING ARTS HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH When reporting shortages or damages, or ordering repair MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE parts, give the complete unit model and serial numbers as TATE OF ALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER stamped on the unit’s nameplate. -
Page 4: Unit Location
• To avoid possible illness or death of the building occupants, do NOT locate outside air intake device (economizer, manual fresh air intake, motorized fresh air intake) too close to an exhaust outlet, gas vent termination, or plumbing vent outlet. For specific distances required, consult local codes. •... -
Page 5: Roof Curb Installations Only
Rooftop Installation • The unit may be installed directly on wood floors or on Class A, Class B, or Class C roof covering material. • To avoid possible personal injury, a safe, flat surface for service personnel should be provided. NSTALLATIONS Roof Curb Installation •... -
Page 6: Transportation Damage
GAS PIPING RANSPORTATION AMAGE Check the carton upon arrival for external damage. If damage is IMPORTANT NOTE: This unit is factory set to operate on natural found, a request for inspection by carrier agent should be made in gas at the altitudes shown on the rating plate. writing immediately. -
Page 7: Gas Piping Checks
Refer to the Proper Piping Practice drawing for the general layout IPING HECKS at the unit. The following rules apply: 1. Use black iron pipe and fittings for the supply piping. The CAUTION use of a flex connector and/or copper piping is permitted as long as it is in agreement with local codes. -
Page 8: Tanks And Piping
ANKS AND IPING WARNING Complete information regarding tank sizing for vaporization, recommended regulator settings and pipe sizing is available O PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO from most regulator manufacturers and propane gas suppliers. FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS Since propane gas will quickly dissolve white lead or most DETECTING WARNING DEVICE. -
Page 9: Unit Voltage
Note:Junction box location shown is optional and is B18099-18 1068-83-400A for illustration purposes only. JUNCTION BOX Y/Y2 LOW VOLTAGE CONNECTOR FUSE 3 AMP MAX Electrical Power Directly To Junction Box Low Voltage Wiring-*PG1360***1A Only Refer to the unit wiring diagram for electrical connections. When installed, the unit must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA No. -
Page 10: Circulating Air And Filters
Down Discharge Applications Cut insulation around bottom openings and remove panels from the bottom of the unit, saving the screws holding the panels in place. Y/Y2 NOTE: Single phase models require installation of horizontal duct kit #20464501PDGK (medium chassis) and #20464502PDGK (large chassis). -
Page 11: Venting
3. The 30-second HEAT FAN ON delay time begins. VENTING *PG13(48,60)***1A ONLY: Heat on delay begins when thermostat calls for heat. ECM motor is energized NOTE: Venting is self-contained. Do not modify or block. approximately 45 seconds later. NOTE: ECM motor may operate at approximately 100 CFM or less during the 45 NSTALLATION second on delay period. -
Page 12: Fan Only
NOTE: A 180-second anti-short cycle is integral to the control and prevents recycling of the compressor. Rollout Protection 1. Thermostat calls for FAN ONLY by energizing “G”. 2. Approximately seven seconds later, the indoor fan starts. 3. The indoor fan continues to run for approximately 60 seconds after “G”... - Page 13 If having waited for five minutes and no gas smell is noted, Gas Line move the gas control valve switch to the ON position. 9. Replace the heat exchanger door on the side of the unit. Shutoff Valve 10. Open the manual gas valve external to the unit. 11.
- Page 14 Main Burner Flame Check (switches 1 and 2) provides airflow adjustment for heating airflow. The “COOL” adjustment function (switches 5 and 6) Flames should be stable, soft and blue (dust may cause provides airflow adjustments for cooling airflow. The orange tips but they must not be yellow) and extending directly “ADJUST”...
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Page 15: Cooling Startup
Dehumidification OOLING TARTUP The GE ECM motor has the capability to provide increased NOTE: Check all manual reset limit controls in heating circuit if dehumidification during cooling operation. This is cooling mode does not operate. accomplished by lowering the airflow to approximately 85% Compressor Protection Devices of the nominal cooling airflow. -
Page 16: Abnormal Operation - Heating
Pressure Switch Stuck Open BNORMAL PERATION EATING A pressure switch stuck open can be caused by a faulty Internal Control Failure pressure switch, faulty wiring, a disconnected or damaged If the integrated ignition control in this unit encounters an hose, a blocked or restricted flue, or a faulty induced draft internal fault, it will go into a “hard”... -
Page 17: Maintenance
MAINTENANCE LEAN UTSIDE UALIFIED ERVICER The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary to keep the finned areas free of lint, hair and debris. ONDENSER VAPORATOR NDUCED RAFT OTORS Bearings on the air circulating blower motor, condenser motor and the combustion fan motor are permanently lubricated. -
Page 18: Main Burner Flame (Qualified Servicer Only )
URNER LAME UALIFIED ERVICER CAUTION Flames should be stable, soft and blue (dust may cause orange tips but must not be yellow). The flames must extend ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. directly outward from the burner without curling, floating or IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. -
Page 19: Ignition Control Diagnostic Indicator Chart
IGNITION CONTROL DIAGNOSTIC INDICATOR CHART Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes... -
Page 20: Appendix
APPENDIX UNIT DIMENSIONS 18 7/16 FLUE EXHAUST 1 3/8 5 1/2 7 15/16 2 3/4 SUCTION/LIQUID PRESSURE PORTS BEHIND COMPRESSOR ACCESS PANEL RETURN HEAT EXCHANGE ACCESS PANEL 4 3/4 GAS SUPPLY ENTRANCE SUPPLY CONDENSATE DRAIN CONNECTION 3/4" NPT FEMALE EVAPORATOR/CONTROL PANEL ACCESS PANEL 16 1/8 19 1/8 7 5/16... -
Page 21: Wiring Diagrams
GPG13(24,30,36,42)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 4 POW ER SUPPLY 208-230/1/60... - Page 22 GPG13(24,30,36,42)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. B4312003 REV. B Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
- Page 23 GPG13(48)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 4 POWER SUPPLY 208-230/1/60...
- Page 24 GPG13(48)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND 208-230/1/60 ALS AUXILLARY LIMIT SWITCH WIRE SPLICE NOTE 4 CAP CAPACITOR...
- Page 25 GPG13(60)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 4 POWER SUPPLY 208-230/1/60...
- Page 26 GPG13(60)1A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND 208-230/1/60 ALS AUXILLARY LIMIT SWITCH WIRE SPLICE NOTE 4 CAP CAPACITOR...
- Page 27 GPG13(36)3A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CH OPTIONAL SEE NOTE 3 CONNECTED AT L1, L2 NOTE 3 POWER SUPPLY...
- Page 28 GPG13(36)3A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEG END FACTORY WIRING 208-230/3/60 LINE VOLTAGE AUXILLARY LIMIT SWITCH NOTE 3...
- Page 29 GPG13(48,60)3A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. T3 T2 COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 POWER SUPPLY 208-230/3/60...
- Page 30 GPG13(48,60)3A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND FACTORY WIRING 208-230/3/60 AUXILLARY LIMIT SWITCH LINE VOLTAGE NOTE 3 COMP...
- Page 31 GPG13(36)4A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. T3 T2 T1 COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 2 POWER SUPPLY...
- Page 32 GPG13(36)4A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND FACTORY WIRING 460/3/60 LINE VOLTAGE AUXILLARY LIMIT SWITCH NOTE 2 LOW VOLTAGE...
- Page 33 GPG13(48,60)4A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. T3 T2 COMP CH OPTIONAL CONNECTED AT L1, L2 CH OPTIONAL NOTE 2 POW ER SUPPLY...
- Page 34 GPG13(48,60)4A WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND FACTORY WIRING 460/3/60 AUXILLARY LIMIT SWITCH LINE VOLTAGE LOW VOLTAGE COMP...
- Page 35 GPG13(48,60)1B WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 POWER SUPPLY 208-230/1/60...
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Page 36: Wiring Diagrams
GPG13(48,60)1B WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND FACTORY WIRING 208-230/1/60 LINE VOLTAGE AUXILLARY LIMIT SWIT CH NOTE 3 LOW VOLTAGE... -
Page 37: Minimum Clearances
MINIMUM CLEARANCES 48" MIN 12" MIN 3" 12" MIN 36" MIN (FOR SERVICE) NOTE: Roof overhang should be no more than 36". UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1 RECOMMENDED FILTER SIZES... - Page 38 THIS PAGE LEFT BLANK INTENTIONALLY...
- Page 39 THIS PAGE LEFT BLANK INTENTIONALLY...
- Page 40 NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate.