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Craftsman 917.259566 Owner's Manual

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SEARS
I: aFTSHaN °
MODEL NU;_BER 917.259566
OWNER'S
MANUAL
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
For answers to your questions
about this product, Call:.
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
CAUTION:
Read and follow
all safety
rules and instructions
before
operating
this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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Summary of Contents for Craftsman 917.259566

  • Page 1 • Customer Responsibilities • Service and Adjustments • Repair Parts For answers to your questions about this product, Call:. 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat CAUTION: Read and follow all safety rules and instructions before operating this equipment.
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH. GENERAL OPERATION III. CHILDREN •...

  • Page 3: Product Specifications

    DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.)

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ............2 OPERATION ............10-14 PRODUCT SPECIFICATIONS ........3 MAINTENANCE SCHEDULE ........15 CUSTOMER RESPONSIBILITIES ..... 3, 15-19 SERVICE AND ADJUSTMENTS ......2025 WARRANTY ..............3 STORAGE ..............26 TABLE OF CONTENTS ..........4 TROUBLESHOOTING ..........27-28 INDEX ................
  • Page 5 ACCESSORIES AND ATTACHMENTS These accessories and attachmentswere available throughmostSears retailoutletsandservicecenterswhen the tractorwas purchased. Most Sears stores can order these items for you when youprovide the model number of your tractor, MAINTENANCE ENGINE AIR FILTER GASCAN ENGINEOIL FUEL STABILIZER BELTS BLADES SPARK PLUG PERFORMANCE Sears offersa wide variety of attachmentsthat fit yourtractor.

  • Page 6: Assembly

    CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton (1) Hex Bolt 3/8-16 x 1 Seat Video Cassette (1) Large Flat Washer (1) Lockwasher 3/8 Steering Wheel Mulcher Plate 1;:He':x:Bo;:t:5:i:16:::;:8x1-I/4(1)Locknut 5/16-18 Steering Boot Manual Parts Bag (1) Shoulder (1) Hex Bolt...
  • Page 7 ASSEMBLY Your new tractor has been assembledat the factorywith exception o4those parts left unassembledfor shippingpurposes. To ensure safe and properoperation of yourtractorall parts and hardware you assemble mustbe tightenedsecurely. Use the correcttools as necessary to insure propertightness. TOOLS REQUIRED FOR ASSEMBLY A socketwrench set willmake assembly easier.
  • Page 8 ASSEMBLY HOW TO SET UP YOUR TRACTOR SEAT CONNECT BA'rrERY (See Fig. 2) SEAT PAN CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the SHOULDER same time. Before connecting battery BOLT remove meta bracelets, wristwatch...
  • Page 9 ASSEMBLY TO CONVERTTO BAGGING OR GAUGE WHEEL DISCHARGING MOUN_NG BRACKET Simply remove mulcher plate and store in a safe place. Your mower is now ready for dischargingor installationof optional grass catcher accessory. DEFLECTOR 3/8-16 LOCKNUT _8"WASHER _SHOULDER BOLT GAUGE FIG. 4 INSTALL MULCHER PLATE (See Figs.
  • Page 10 OPERATION These symbolsmay appear On yourtractor or in literaturesuppliedwiththe product. Learn and understandtheirmeaning. BATFERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED...
  • Page 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations withyourtractorto familiarizeyou rself with the locationsofvanouscontrolsand adjustments. Save this manual for future reference. ATTACHMENT IGNITION LIGHT SWITCH CLUTCH LEVER SWITCH POSITION AMMETER LIFT LEVER CHOKE THROTTLE...
  • Page 12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can reau It In severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend s wide vision safety mask over the spectacles or standard safety glasses.
  • Page 13 OPERATION (See Fig. 9) TO OPERATE MOWER • TOrestartmovement,slowlyrelease parkingbrake and clutch/brakepedal. Yourtractor isequippedwith anoperatorpresencesensing • Make all turns slowly. switch. Any attemptby the operatorto leave the seat with the engine runningand the attachment clutchengaged will shut off the engine. TO TRANSPORT •...

  • Page 14: Carburetor

    OPERATION in the opposite direction making left hand turns until TO START ENGINE (See Fig. 8) finished (See Fig. 10 ). When starting the engine for the first time or if the engine If grass is extremely tall, it,should be mowed twice to has run out of fuel, it willtake extra crankingtime to move reduce load and possible Tire hazard from dded clip- fuel from the tank to the engine.
  • Page 15 CUSTOMER RESPONSIBILITIES .A,NTENANCE SCHEOULE F,LL '"OATEB CEDATES REGULAR SERVICE Check Tire Pressure Check Brake Operation Cheek for Loose Fasteners Sharpen/Replace Mower Blades I_,= Lubrication Chart TO Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade BeLt(s) Tension q_#'s Adjust Motion Ddve Belt(s) Tension _Jl's...
  • Page 16 CUSTOMER RESPONSIBILITIES TRACTOR BLADE MANDREL Alwaysobserve safety ruleswhen performingany mainte- nance. BRAKE OPERATION If tractorrequires more than six (6) feet stoppingdistance at highspeed in higbestgear, then brake mustbe adjusted. IJA°SEMDLV (See 'I"O ADJUST BRAKE" in the Service and Adjust- TRAIUNG EDGE ments section of this manual).
  • Page 17 CUSTOMER RESPONSIBILITIES BATFERY NOTE: Althoughmulti-viscosity oils (5W30, lOW30 etc.) improve startingin coldweather, these multi-viscosity oils Your tractor has a battery charging system which is suffi- will resultin increased oilconsumptionwhen used above cient for normal use. However, periodic charging of the 32°F.
  • Page 18 CUSTOMER RESPONSIBILITIES (See Fig. 16) AIR FILTER (See Fig. 16) CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent Your engine will not run properly using a dirty air filter, engine damage from overheating. Clean with e wire brush Clean the foam pre-cleaner after every 25 hoursof opera- tion or every season.
  • Page 19 CUSTOMER RESPONSIBILITIES MUFFLER CLAMP CLAMP Inspectend replace corroded mufflerand spark attester (if equipped) as itcould create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
  • Page 20 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

  • Page 21: Side-To-Side

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) Adjust the mower while tractor is parked on level groundor IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS driveway. Make sure tires are properly inflated (See NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS "PRODUCT SPECIFICATIONS"...
  • Page 22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" (See Fig. 24) The mower blade drivebelt may be replaced withouttools. Park the tractor on level surface. Engage parkingbrake. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE NUT"A"...
  • Page 23 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS TRANSAXLE SHIFTER LINKAGE (See Figs. (See Fig. 29) JUSTMENT 27 and The transaxle shouldbe in neutralwhen the gear shiftlever • Blockup axle securely. isin the neutral (N) (lock gate) position. The adjustmentis Remove axlecover, retainingringand washerstoallow preset at the factory;...
  • Page 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustmentshouldnotbe necessary. Check adjustmentas "POSITIVE" (+) "NEGATIVE" described below before looseningcable. If adjustmentis necessary, proceed as follows: • With engine not running,movethrottlecontrollever to L.H.
  • Page 25 SERVICE AND ADJUSTMENTS IMPORTANT= NEVER TAMPER WITH THE ENGINE TO ADJUST CARBURETOR (See Figs. 34 & GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE FACTORY HIGH SPEED SETTING The carburetor has been preset at the factory and adjust- DANGEROUS.

  • Page 26: Storage

    STORAGE ENGINE Immediately prepare your tractorfor storageat the end of the season or if the tractorwill not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT DEPOSITS FROM FORMING IN ESSENTIAL FUEL gasoline in the tank inside a building SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, where fumes may reach an open flame CAUTION: Never store the tractor with...
  • Page 27 TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Out of fuel. Fill fuel tank. Will notstart Engine not "CHOKED" properly. See =TO START ENGINE" in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty a_rfilter. Clean/replace air fitter.
  • Page 28 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Faulty operator-safety presence control system. Check wiring, switches and connections. If not Engine continues to run corrected, contact an authorized service center/ when operator leaves seat with attachment clutch department. engaged Pooreut-uneven Worn, bent or loose blade. Replace blade.
  • Page 29 TRACTOR - - MODEL NUMBER 917.259566 SCHEMATIC BLACK BATTERY FUSE 30 AMP. STARTER BLACK ------I WHITE (PEDAL UP) WHITE (_LUTCH / BRAKJE IGNITION (NOT OCCUPIED) SWITCH WHITE I..t ..----.--1 SEAT SWITCH ..GROUND,NG N.._K CONNECTOR (CLUTCH OFF) METER ]_ HOUR (OPTIONAL) SPARK PLUG...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 ELECTRICAL ,,,/...
  • Page 31 Cable, Ground 121305X Switch, Seat 140301 Switch, Ignition4 Position 124211X Nut, Ignition 141226 Cover, IgnitionSwitch 109310X Key, Molded, Craftsman 156442 Harness, Ignition 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 131563 Cover, Terminal 145673 Solenoid 73640400 Nut Keps BIk Hex 1/4-20 UNC...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259566 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 CHASSIS AND ENCLOSURES PART DESCRIPTION Chassis 159527 Drawbar 140356 17490612 Screw, Thd., Ro((. 3/8-16 x 3/4 Type TT STD551025 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash 155272 150156X011 Dash, Silkscreened STD533710 Bolt, Carriage 3/8-16 x 1 155927...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 DRIVE 83_82...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 DRIVE PART PART DESCRIPTION DESCRIPTION Nut Crown Look5/16-18 UNC ..Transaxle (See Breakdown) STD541431 Link, Clutch Dana 4360-122 105710X Spring, Clutch Return 146682 Spring, Return, Brake 105709X Bolt Fin Hex 3/8-16 x 1-1/4 123666X Pulley, Transaxle STD523712...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 STEERING ASSEMBLY •...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 STEERING ASSEMBLY PART DESCRIPTION 139768 SteeringWheel 154427 Axle AssemblySTMP Dropped STL 156483 SpindleAssembly, L.H. 157473 SpindleAssembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x !-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION BushingSnap BIk Nyl 50 Id 140123 Seat 121248X Bolt Rdhd Sht Nk 1/4-20xl-112 140551 Bracket Pnt Pivot Seat (blk) 72050412 74760616 Bolt Fin Hex 3/8-16 UNC x 1 134300 Spacer Split 28 X 96 Zinc Washer Flat 13/32 x 1 x 10 Ga...
  • Page 39 273503 Decal, Engine 19.5 HP Turbo 150396 151299 DecaIHood Rh Craftsman 158215 Decal Insert, Hood 151300 Decal Hood Lh Craftsman 138047 Decal Battery Diehard Sears 133644 Decal Maint Customer Sears Dom 156787 Decal DeckMower EZ3 Mulching 150927 Decal Panel Side B&S...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 ENGINE I OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 ENGINE PART DESCRIPTION 151273 Control Thret Paddle 32 22 17720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs ..Model No. 42E707-2631-E1 149723 Muffler Exhaust Exhaust Asm. Left 144069 144068 Exhaust Asm.
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 MOWER LIFT 29_27 I"...
  • Page 43 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259566 MOWER LIFT PART DESCRIP_ON 159460 Wire Assy., Inner, with Plunger 159471 Shaft Asm. Lift 105767X Pin Groove 12000002 E Ring #5133-62 19211621 Washer 21/32 x 1 x 21 Ga. 120183X Bearing Nylon 125631X Grip Handle Fluted 122365X ButtonPlunger Read...
  • Page 44 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 MOWER DECK ,_'_'_104 106_ 10----< 9"-_"...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 MOWER DECK PART PART DESCRIPTION DESCRIPTION Washer, Hardened 144393 Mower Housing 133943 Arm, Idler Bolt 155046 STD533107 Spacer, Retainer 138017 Bracket Assembly,Sway Bar, Front 122052X Spring,Torsion Brakes Bracket Assembly, Sway Bar 140086 138440 Guard, TUV Idler Retainer Spring...
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 DANA TRANSAXLE o MODEL NUMBER 4360-122 20 21...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 DANA TRANSAXLE - MODEL NUMBER 4360-122 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION Washer, Plain, .632 X 1.00 X .031 160955 Housing, Upper 2231J 2274J Screw,Tapping, 1/4-20 X .734 160944 Assy, Gear, Comb., 12T &...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 868 _ _ 40 42 _ _ _)_::::::z_ 552A 36 "_" Q_:::_.. 219/ 220 ¢_ 284A...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 "" " 51 _205 108A_ 127 0 _554 _332 1006 1005 _635...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATTON ENGINE - MODEL NUMBER 421=707, TYPE NUMBER 2631-1=1 615A 209A 414 207_...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631'E1 I 1019 LABEL KIT_ lit REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 30L_ ''LI_" 306A...
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION Screw, Phillips 497074 Cylinder Assembly 93208 Washer, Spring 399265 Bushing 222511 Screw, Hex * Seal, Oil 95039...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259566 BRIGGS & STRATrON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION Screw, Hex Head 227 491297 Lever Assembly, Govemor 556 93585 Bolt, GovernorLever 229 62199 Washer 562 93853...
  • Page 54 SERVICE NOTES...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. greater than 15°), never across the face. Make turns gradu- •...

  • Page 56: Replacement

    CRAFTSMAN ® SEARS OWNER'S 19.5 HP MANUAL ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.259566 The model number for your tractor will be found on the model plate located under the seat.

This manual is also suitable for:

Ez3 917.259566

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