Emerson ControlWave GFC Product Installation Manual

Emerson ControlWave GFC Product Installation Manual

For the following controlwave series products: micro, efm, gfc, expresspac & express

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Product Information Package
PIP-ControlWaveLS
July, 2006
ControlWave LOOP POWER SUPPLY
PRODUCT INSTALLATION GUIDE
For the following ControlWave Series
Products: MICRO, EFM, GFC,
ExpressPAC & Express
www.EmersonProcess.com/Bristol
ControlWave Loop Power Supply

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Summary of Contents for Emerson ControlWave GFC

  • Page 1 Product Information Package PIP-ControlWaveLS July, 2006 ControlWave LOOP POWER SUPPLY PRODUCT INSTALLATION GUIDE For the following ControlWave Series Products: MICRO, EFM, GFC, ExpressPAC & Express www.EmersonProcess.com/Bristol ControlWave Loop Power Supply...
  • Page 2 IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference.
  • Page 3 Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing. Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety (90) days from the date of delivery of repaired goods, whichever is longer.
  • Page 4 How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form is very important since the information permits the Bristol Repair Dept.
  • Page 5 Bristol Inc. Repair Authorization Form (Providing this information will permit Bristol Inc. to effectively and efficiently process your return. Completion is required to receive optimal lead time. Lack of information may result in increased lead times.) Date___________________ Standard Repair Practice is as follows: Variations to this is practice may be requested in the “Special Requests”...
  • Page 6 GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a well-trained staff is essential to your operation.
  • Page 7 A Few Words About Bristol Inc. For over 100 years, Bristol ® and control industry. Our product lines range from simple analog chart recorders, to sophisticated digital remote process controllers and flow computers, all the way to turnkey SCADA systems. Over the years, we have become a leading supplier to the electronic gas measurement, water purification, and wastewater treatment industries.
  • Page 8 software except for ControlWave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsupport@bristolbabcock.com The Application Support Group maintains an area on our web site for software updates and technical information.
  • Page 9: Table Of Contents

    PIP-ControlWaveLS ControlWave Loop Supply Part Numbers 400095-01-7, 721708-01-3 & 721708-02-1 TABLE OF CONTENTS Section Title Section 1 – LOOP SUPPLY INTRODUCTION GENERAL DESCRIPTION... 1 LOOP SUPPLY COMPONENT IDENTIFICATION... 1 Section 2 – LOOP SUPPLY INSTALLATION LOOP SUPPLY MOUNTING ... 4 LOOP SUPPLY WIRING ...
  • Page 10: Section 1 - Loop Supply Introduction

    Supply’s, i.e., those with the printed circuit board (PCB) secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover, may be mounted directly to a panel or to a 35mm DIN Rail while the PCB only version can be Snap Track mounted.
  • Page 11 Figure 1 - ControlWave Loop Supply Board Views & Component Identification Diagram Table 1 - Input/Pass-through Power Connectors – TB1 & TB3 Signal Name Pin # Pin # CHASSIS Page - 2 Description 9 to 30 +Vdc power Input or Non-fused Throughput 9-30 Vdc Return Input or Non-fused Throughput Chassis Ground...
  • Page 12 8-Pin Connector (TB2) accommodates distribution of the regulated +24V loop supplies. Table 2 - Regulated 24V Supply Distribution Connector TB2 TB2 Pin # 1, 3, 5, 7 2, 4, 6, 8 • Configuration Jumper JP1 Jumper JP1 is used to set the input voltage range, i.e., 9V to 30V (nominal 12V input) or 19V to 30V (nominal 24V input).
  • Page 13: Section 2 - Loop Supply Installation

    Encapsulated Loop Supply Assemblies are provided with the printed circuit board (PCB) secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover. These units may be mounted directly to a panel or to a 35mm DIN Rail. Board only Loop Supply’s are typically Snap Track mounted (as is the case with the ControlWave...
  • Page 14 Figure 3 - Encapsulated ControlWave Loop Supply Mounting Diagram PIP-ControlWaveLS Page - 5...
  • Page 15: Loop Supply Wiring

    For 24Vdc powered RTUs AI/AO loop power will typically be sourced directly from the unit’s associated bulk power supply input. For 6V or 12V (dc) powered RTUs, both the non-isolated AI and non-isolated AO loop power may be provided by the Loop Supply’s regulated 24Vdc power output via the EXT POWER Terminal (TB7-3) and...
  • Page 16 Figure 4 - ControlWave MICRO & EFM Loop Supply to I/O Module Wiring PIP-ControlWaveLS Page - 7...
  • Page 17 Figure 5 - ControlWave Express, ExpressPAC and GFC Loop Supply to Process I/O Board Wiring Diagrams ControlWave EFM – System Controller Module - Connector TB1 TB1-1 = +VIN (from loop Supply Connector TB3-3 = VIN) TB1-2 = -VIN (from loop Supply Connector TB3-2 = GND) ControlWave Express –...
  • Page 18 ControlWave ExpressPAC – CPU/System Controller Board - Connector TB1 TB1-3 = POWER IN+ TB1-4 = GND ControlWave GFC – CPU/System Controller Board - Connector TB1 TB1-3 = POWER IN+ TB1-4 = GND PIP-ControlWaveLS (from loop Supply Connector TB3-3) (from loop Supply Connector TB3-2)
  • Page 19: Section 3 - Specifications

    3.1 OPERATING SPECIFICATIONS Function: Provides four isolated 24Vdc power output terminal pairs to power an RTU , a Transmitter and/or a number of non-isolated I/O (associated with a particular ControlWave RTU. Output Voltage Electrically Isolated & Regulated 24Vdc ±5%, no load or full load Output Current: 0.2A maximum, power limited to 150% of Max.
  • Page 20: Connectors

    Vibration: 1g for 10-500 Hz on any axis per SAMA PMC-31-1 without damage or impairment. .5g for 150-2000Hz RFI Susceptibility: 10V/meter – 80MHz to 1000MHz 3.3 CONNECTORS 3.3.1 Terminal Block TB1 3-Pin Terminal Block TB1 accommodates input power from the bulk DC source. TB1 could act as a power pass-through interface to an RTU (in lieu of connector TB3) (see Table 1).
  • Page 21 Figure 6 - Loop Supply Dimensions Drawing Page - 12 PIP-ControlWaveLS...
  • Page 22 ControlWave Loop Power Supply Emerson Process Management Bristol, Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2262 Fax: +1 (860) 945-2525 www.EmersonProcess.com/Bristol Emerson Electric Canada, Ltd. Bristol Canada 6338 Viscount Rd. Mississauga, Ont. L4V 1H3 Canada Phone: 905-362-0880 Fax: 905-362-0882 www.EmersonProcess.com/Bristol...
  • Page 23 Return to the Table of Contents Return to the List of Manuals...

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Controlwave microControlwave loop

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