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YW50AP
Service manual
Table Of Contents - Yamaha YW50AP Service Manual
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Service manual
(214 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Important Manual Information: Four Symbols
3
How To Use This Manual
4
Symbols
5
Index
6
Table Of Contents
7
General Information
15
Scooter Identification
15
Preparation For Removal And Disassembly
16
Replacement Parts
16
Gaskets, Oil Seats And O-Rings
16
Important Information
16
Bearings And Oil Seals
17
Circlips
17
Checking Of Connections
18
How To Use The Conversion Table
19
Special Tools Table
20
General Specification
22
Maintenance Specification
25
General Torque Specifications
32
Lubrication Points And Lubrication Type
33
Cable Routing
35
Periodic Maintenance/Lubrication Intervals
40
Periodic Inspection And Adjustments
41
Cover And Panel
42
Sidecover And Seat
42
Lower Cowling, Upper Cover, Leg Shield 1, 2 And Footrest Board
43
Handlebar Cover (Front And Rear)
44
Engine Idle Speed Adjustment
45
Throttle Cable Free Adjustment
46
Autolube Pump Air Bleeding
47
Spark Plug Inspection
48
Engine Oil Level Inspection
49
Transmission Oil Replacement
50
Air Filter Element Cleaning
51
V-Belt Inspection
53
Chassis
54
Front Brake Lever Free Play Check
54
Rear Brake Lever Free Play Check
54
Brake Pad Inspection
54
Brake Shoe Inspection
55
Brake Fluid Level Ispection
55
Air Bleeding (Hydraulic Brake System)
56
Air Bleeding Steps
56
Steering Adjustment
57
Tire Inspection
58
Wheel Inspection
61
Front Fork Inspection
61
Rear Shock Absorber Inspection
61
Seat Lock Cable Adjustment
61
Cable Checking And Lubricating
62
Levers Lubricating
62
Centerstand Lubricating
62
Electrical Battery Inspection
63
Battery Charging Method
63
Battery: First Aid In Case Of Bodily Contact
64
Condition Of Charge In Battery Table
65
Charging Method Of Mf Battery
65
Battery Charging Method Using A Variable-Current Type Charger
66
Battery Charging Method Using A Constant-Voltage Type Charger
67
Fuse Inspection
68
Head Light Beam Adjustment
69
Headlight Bulb Replacement
69
Turn Signal Bulb Replacement
70
Taillight Bulb Replacement
71
License Light Bulb Replacement
71
Engine Overhaul
72
Engine Wireharness And Cables Removal
72
Engine Removal
73
Cylinder Head, Cylinder And Piston
74
Piston Pin And Piston Removal
75
Cylinder Head Inspection
75
Cylinder And Piston Inspection
76
Piston To Cylinder Clearance Measurement Steps
76
Piston Rings Inspection
78
Piston Pin And Piston Pin Bearing
78
Piston Pin And Piston Installation
79
Cylinder And Cylinder Head
80
Kick Starter And Crankcase Cover
82
V-Belt, Clutch And Secondary/Primary Sheave
82
Kick Starter
83
Kick Starter Installation
84
V-Belt, Clutch And Secondary/Primary Sheave Removal
85
Secondary Sheave Disassembly
86
Primary Sheave Removal
87
Clutch Inspection
88
V-Belt Inspection And Replacement
89
Primary Sheave Inspection
90
Secondary Sheave
91
Secondary Sheave Installation
92
Primary Sheave
93
Starter Clutch And Starter Motor
95
Starter Clutch And Gears Inspection
97
Cdi Magneto
98
Cdi Magneto Removal
99
Cdi Magneto Installation
99
Autolube Pump
100
Autolube Pump Installation
101
Transmission
102
Crankcase And Reed Valve Removal
104
Crankcase (Right) Removal
106
Checking The Crankcase
106
Checking The Bearings And Oil Seals
106
Reed Valve Inspection
107
Crankcase (Right) Installation
107
Crankshaft
109
Crankshaft Removal
110
Crankshaft Inspection
110
Crankshaft Installation
111
To Avoid Scratching The Crankshaft
111
Carburetor
112
Carburetor Disassembly
113
Carburetor Inspection
114
Float Height Measurement Steps
115
Carburetor Assembly
116
Fuel Level Adjustment
117
Auto Choke Inspection
118
Fuel Cock Inspection
119
Front Wheel And Brake Disc
120
Front Wheel Disassembly
121
Front Wheel Inspection
122
Brake Disc Inspection
123
Front Wheel Assembly
123
Front Wheel Installation
124
Wheel Static Balance Adjustment
125
Front Brake: Brake Pad
127
Brake Pad Replacement
128
Master Cylinder
131
Master Cylinder Disassembly
132
Master Cylinder Inspection
133
Master Cylinder Assembly
133
Master Cylinder Installation
134
Caliper
136
Caliper Disassembly
137
Brake Caliper Disassembly
138
Caliper Inspection
138
Brake Caliper Assembly
139
Brake Caliper Installation
139
Rear Wheel
140
Rear Brake
141
Rear Wheel Inspection
142
Rear Brake Inspection
142
Rear Brake Installation
143
Handlebar
144
Steering
148
Steering Removal
149
Steering Inspection
150
Steering Installation
150
Front Fork
153
Front Fork Disassembly
154
Front Fork Removal
155
Disassembly Of The Front Fork
155
Inspection Of The Front Fork
156
Front Fork Installation
158
Electrical Components: List And Diagram
159
Circuit Diagram
160
Color Code
161
Checking Switches
162
Switch Connection As Shown In This Manual
162
Swutch Position And Terminal Connection
163
Checking The Bulbs And Bulb Sockets
164
Types Of Bulbs
164
Checking The Condition Of The Bulbs
165
Checking The Condition Of The Bulb Sockets
166
Ignition System: Circuit Diagram
167
Ignition System: Troubleshooting
168
Charging System: Circuit Diagram
172
Charging System: Troubleshooting
173
Electric Starting System: Circuit Diagram
176
Electric Starting System: Troubleshooting
177
Starter Motor
180
Starter Motor Disassembly
181
Electric Starting System: Inspection And Repair
182
Lighting System: Circuit Diagram
184
Lighting System: Troubleshooting
185
Signal System: Circuit Diagram
191
Signal System: Troubleshooting
192
Signal System Check
194
Auto Choke System: Circuit Diagram
200
Auto Choke System: Troubleshooting
201
Troubleshooting
203
Poor Idle Speed Performance
205
Pooer Medium And High Speed Performance
205
Faulty Automatic (V-Belt Type)
206
Overheat
207
Poor Speed
207
Improper Kicking
208
Faulty Brake
209
Unstable Handling
210
Faulty Signal And Lighting System
211
Wiring Diagram
213
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Table of Contents
Troubleshooting
Ignition System: Troubleshooting
168
Charging System: Troubleshooting
173
Electric Starting System: Troubleshooting
177
Lighting System: Troubleshooting
185
Signal System: Troubleshooting
192
Auto Choke System: Troubleshooting
201
troubleshooting
203
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