Edelbrock 641563 Installation Instructions Manual

PLEASE study these instructions carefully before beginning this installation. Most installations can be accomplished with common tools and
procedures. However, you should be familiar with and comfortable working on your vehicle. If you do not feel comfortable performing this installation,
it is recommended to have the installation completed by a qualified mechanic. If you have any questions, please call our Technical Hotline at:
1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or e-mail us at Edelbrock@Edelbrock.com.
IMPORTANT NOTE: Proper installation is the responsibility of the installer. Improper installation
will void your warranty and may result in poor performance and engine or vehicle damage.
DESCRIPTION: This Russell Performance Complete Fuel Line kit includes all necessary parts to replace your factory fuel system with a high flow, high
performance fuel pump, fuel lines, fuel filter, fuel rail and fuel pressure regulator, while retaining the factory fuel tank. These kits feature a high
performance Edelbrock in-tank fuel pump, Edelbrock aluminum fuel rail, Edelbrock Adjustable Fuel Pressure Regulator, Russell Fuel Filter, Russell
Proflex or Proclassic hoses, and Russell AN fittings. The kit is designed to fit 1996-2000 Honda Civic chassis equipped with a Honda DOHC B-Series
engine, and will provide increased fuel flow for high performance applications. Kit #641560 features Proflex hoses and red and blue anodized fittings,
while kit #641563 features Proclassic hose and fittings with a black and clear finish.
KIT CONTENTS:
❑ 1
Fuel Rail. High Flow, Honda B-Series Engines (PN 4796)
❑ 1
Adjustable Fuel Pressure Regulator (PN 1728)
❑ 1
In-Tank Fuel Pump, 255 Liters/Hour (PN 17937)
❑ 1
Inline Fuel Filter, 10 Micron, -10AN In/Out
❑ 1
Inline Fuel Filter Mounting Clamp
❑ 16ft Proflex/Proclassic Braided Stainless Steel Hose (-6AN)
❑ 14ft Proflex/Proclassic Braided Stainless Steel Hose (-4AN)
❑ 3
Straight Hose End (-6AN)
❑ 1
Straight Hose End (-4AN)
❑ 2
90° Swivel Hose End (-6AN)
❑ 1
45° Swivel Hose End (-6AN)
❑ 1
8mm Fuel Tank Outlet to -6AN EFI Adapter Fitting
TOOLS REQUIRED:
❑ Hand Tools, Standard and Metric
❑ Standard and Metric Allen Keys
❑ Phillips Screwdriver
❑ Wire Stripping and Crimping Tool
❑ Pliers
WARNING: EXPOSED FUEL AND OIL WILL BE PRESENT DURING THIS INSTALLATION. WHEN WORKING AROUND
GASOLINE OR OIL, ALWAYS WORK IN A WELL VENTILATED AREA, AND KEEP ALL OPEN FLAMES, SPARKS, AND OTHER
SOURCES OF IGNITION AWAY FROM THE WORK AREA. FAILURE TO DO SO CAN RESULT IN A FIRE OR EXPLOSION.
MAKE SURE TO DISCONNECT YOUR BATTERY TO AVOID THE POTENTIAL FOR SPARKS IN THE WORK AREA!
NOTE: Certain Honda vehicles have security protected audio systems. If your vehicle is equipped with a factory audio system, be
sure to have the security code written down prior to disconnecting the battery. See Honda Service Manual for additional details.
WARNING: SOME PROCEDURES IN THIS INSTALLATION WILL REQUIRE THE VEHICLE TO BE RAISED ON JACKSTANDS OR A LIFT. WHEN
RAISING A VEHICLE, MAKE SURE THE VEHICLE IS ON LEVEL GROUND AND SUPPORTED SECURELY BY JACKSTANDS.
NEVER WORK UNDER A VEHICLE THAT IS SUPPORTED BY A JACK ONLY!
Catalog #641560, 641563
Rev. 10/07 - AJ/mc
For 1996-2000 Honda Civic Equipped with B-Series Engine
❑ 2
❑ 2
❑ 2
❑ 1
❑ 1
❑ 1
❑ 2
❑ 1
❑ 10 #4 Cushion Clamp
❑ 10 #6 Cushion Clamp
❑ 12 Tie-Wraps
❑ 1
❑ 1
❑ AN Wrenches
❑ AN Fitting Assembly Lubricant
❑ Fuel Pressure Gauge (For Fuel Pressure Adjustment)
❑ Mounting Hardware for Regulator & Filter Bracket
BEFORE BEGINNING INSTALLATION
Page 1
COMPLETE CHASSIS FUEL LINE KITS
Catalog #641560, 641563

INSTALLATION INSTRUCTIONS

-10AN to -6AN Adapter Fittings (with o-rings)
-8AN to -6AN Adapter Fittings (with o-rings)
-6AN Dry-Sump Fittings (with o-rings)
-6AN Block-Off Plug (with o-ring)
-6AN Female to -4AN Male Coupling
-6AN Female Coupling Nut
#4 Hose Clamp Cover (Chrome/Red Anodized)
#4 Hose Clamp
Russell Assembly Lube/Sealant
Fuel Pressure Gauge
©2007 Edelbrock Corporation
Brochure #63-641560