ACR Electronics RCL-75 Product Support Manual page 14

12) Install new bulb, aligning the larger hole toward the back of the
tube with the G-clip hole. Do not touch bulb with bare hands (see
Figure 16).
13) Re-install G-clip.
14) Install the rubber sleeve over the base of the reflector, flush to
the G-clip.
15) Hold the reflector assembly in one hand and feed the bulb wires
through the partition (see Figure 17).
Figure 16
16) Seal metal sleeves on the bulb wires half way through the
partition wall (see Figure 18).
17) Set reflector housing into the swivel sockets with the light
pointed down and carefully engage the gear rack. Make sure the drain
hole and serial number is facing down.
18) Form the loops in the bulb wires in the same shape as the ones
removed. Looking into the back, the gear-toothed rack is on the right
and the smooth arch is on the left. The wires on the left are formed
sharply down and back of the bulb assembly, then a 1 inch (2.54cm)
diameter loop is formed back up and toward the smooth arch,
continuing around to pass through the partition below the lever switch.
The bulb wires on the right side are formed sharply up and back at the
back of the bulb assembly, then a 1 inch (2.54cm) diameter loop is
formed on the gear side and continued to pass through the partition
wall above the lever switch. These loops allow the elevation
movements and must not interfere with the lever switches or touch the
reflector.
19) When the bulbs are properly installed to this point, you will have
one long wire and one short wire for each bulb.
20) The short wire of the left bulb and the long wire of the right bulb
are joined together and inserted into the lower left hole of the terminal
Y1-03-0158G
Figure 17
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