BENDIX ET-2 ELECTRONIC THROTTLE Manual

BENDIX ET-2 ELECTRONIC THROTTLE Manual

Electronic treadle

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®
®
Bendix
ET-2
POTENTIOMETER
PIVOT SPRING
MOUNTING BASE
FIGURE 1 - ET-2
ELECTRONIC TREADLE

DESCRIPTION

The ET-2
is an electronic throttle. On electronically
controlled diesel engines, the ET-2
function as a conventional mechanical throttle. The ET-2
treadle controls engine speed by interacting with an
electronic fuel management controller on the engine, rather
than transmitting a mechanical force from the throttle pedal
to the engine governor.
The main components of the ET-2
aluminum mounting base and treadle, a rubber treadle cover,
a potentiometer (variable resistor), and a roller assembly.
The potentiometer is specific to each engine application.

OPERATION

The ET-2
treadle provides smooth, graduated throttle control
through the function of its variable resistor, or potentiometer.
The ET-2
treadle receives its supply voltage from the engine
control unit. The lever shaft connects the roller assembly
to the potentiometer, so that any movement of the treadle
rotates the potentiometer. As the potentiometer rotates,
its resistance changes. This way, the potentiometer
communicates the throttle position to the fuel control
Electronic Treadle
TREADLE
COVER
DOUBLE RETURN
SPRING
ROLLER
CABLE ASSEMBLY
CONNECTOR
treadle fulfills the same
throttle are a cast
system by changing resistance, returning more or less of
the supplied voltage back to the electronic engine controller.
If the driver does not request engine power, the throttle is in
the idle (or "closed throttle") position. In this state, the
potentiometer significantly reduces the amount of supply
voltage returned to the engine control unit (See Figure 2).
As the driver depresses the ET-2
increases (see Figure 3). The potentiometer allows an
increased amount of its supply voltage to return to the engine
control unit, which in turn increases the engine's speed.
In the full (or "open throttle") position, the driver has fully
depressed the ET-2
potentiometer resistance. The ET-2
maximum percentage of supply voltage to the engine control
unit (see Figure 2).
Engine
Manufacturer
CAT
Cummins
Detroit Diesel
Mack
FIGURE 2 - ET-2
TREADLE OUTPUT VOLTAGE, AS A
PERCENTAGE OF SUPPLY VOLTAGE
8V
7
6
ET-2
5
TREADLE
OUTPUT
VOLTAGE
4
3
2
1
0V
CLOSED THROTTLE
FIGURE 3 - ET-2
TREADLE OUTPUT VOLTAGE
treadle, output voltage
treadle. This is the state of least
treadle returns the
Idle Throttle
Full Throttle
(Closed)
(Open)
13 - 21%
79 - 89%
8 - 18%
70 - 80%
6 - 14%
86 - 94%
10 - 20%
70 - 85%
DETROIT
OR CUMMINS
DIESEL
OPEN THROTTLE
CAT
MACK
1

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Summary of Contents for BENDIX ET-2 ELECTRONIC THROTTLE

  • Page 1 ® ® ™ Bendix ET-2 Electronic Treadle system by changing resistance, returning more or less of TREADLE COVER the supplied voltage back to the electronic engine controller. If the driver does not request engine power, the throttle is in the idle (or “closed throttle”) position. In this state, the...
  • Page 2 5. Following vehicle manufacturer’s authorized Bendix parts outlet. EVERY 3 MONTHS, 25,000 recommended procedures, deactivate the electrical MILES, OR 900 OPERATING HOURS: system in a manner that safely removes all 1.
  • Page 3 ET-2 treadle, longer connected, a fault code may be triggered on available at your nearest Bendix parts outlet. some vehicles. This fault code will be reset at the end of this test.
  • Page 4 ET-2 treadle, PIN A VREF available at your nearest Bendix parts outlet. (INPUT) Test 3: For Cummins engines (with integrated switch POTENTIOMETER and sensor (ISS): For use only with the Cummins Celet POTENTIOMETER Plus and later editions of the ECU.
  • Page 5 Closed Throttle (open) Range: 10-20% Open Throttle (full) Range: 75-90% PIN A VREF (INPUT) 2000 OHM ±5% RESISTOR PEDAL PIN B POSITION VOUT SENSOR (OUTPUT) (PWM) (CABLE) .001µF 47,000 OHM ±5% RESISTOR POTENTIOMETER PIN C VOLTMETER (V => %) GROUND BLACK Caterpillar output voltage is Pulse Width Modulated ™...
  • Page 6 Closed Throttle (open) Range: 5-17% DIODES SUPPLY Open Throttle (full) Range: 70-81% VOLTAGE TEST TEST LOAD LOAD LOCK TAB PIN 6 V3 (LOGIC HIGH AT IDLE) POTENTIOMETER PIN 2 SET VOLTAGE V2 (LOGIC LOW AT IDLE) IDLE AND PC. NO. VALIDATION PIN 1 SHOWN...
  • Page 7 5. The installation of the remaining components is much 8. With the ET-2 ™ treadle on its side, as mentioned above, easier if the inner and outer springs (12 & 13) are the lever shaft should protrude from the treadle with its compressed and caged.
  • Page 8 BW1650 © 2004 Bendix Commercial Vehicle Systems LLC All rights reserved. 6/2004 Printed in U.S.A.

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