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Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr
Models: BY35CEH, BY70CEH, BY100CEH and BY150CEH
IMPORTANT: Read and understand this manual before assembling, starting or servicing
heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
PRODUCT IDENTIFICATION ..................................................... 3
UNPACKING ............................................................................... 3
FUELS ......................................................................................... 3
ASSEMBLY ................................................................................. 4
VENTILATION ............................................................................. 4
THEORY OF OPERATION ......................................................... 4
OPERATION ............................................................................... 5
STORING, TRANSPORTING, OR SHIPPING ............................ 5
PREVENTATIVE MAINTENANCE SCHEDULE ......................... 6
PORTABLE FORCED
AIR HEATERS
OWNER'S MANUAL
R
TROUBLESHOOTING ................................................................ 6
SERVICE PROCEDURES .......................................................... 8
WIRING DIAGRAM ................................................................... 14
SPECIFICATIONS .................................................................... 15
ACCESSORIES ........................................................................ 15
AND PARTS LIST .................................................................. 16
WHEELS AND HANDLES ........................................................ 24
EC CONFORMITY DECLARATION .......................................... 25
WARRANTY AND REPAIR SERVICE ...................................... 26
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Related Manuals for Master BY100CEH
Summary of Contents for Master BY100CEH
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Page 1: Table Of Contents
Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr Models: BY35CEH, BY70CEH, BY100CEH and BY150CEH IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference. TABLE OF CONTENTS SAFETY INFORMATION ... -
Page 2: Safety Information
SAFETY INFORMATION SAFETY INFORMATION WARNINGS IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or ser- vice this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. DANGER: Carbon monoxide poisoning may lead to death! Early signs of carbon monoxide... -
Page 3: Product Identification
Shell Fuel Side Cover ON/OFF Switch with Light Figure 2 - BY100CEH and BY150CEH Models 105522 UNPACKING 1. Remove all packing items applied to heater for shipment. 2. Remove all items from carton. Handle 3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. -
Page 4: Assembly
ASSEMBLY VENTILATION THEORY OF OPERATION ASSEMBLY (FOR BY100CEH AND BY150CEH MODELS ONLY) These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton. Tools Needed • Medium Phillips Screwdriver • 3/8" Open or Adjustable Wrench •... -
Page 5: Operation
(2 minutes if heater has been running). Repeat steps under To Start Heater, above. ON/OFF Switch with Light Figure 6 - ON/OFF Switch, Figure 5 - ON/OFF Switch, BY100CEH and BY150CEH BY35CEH and BY70CEH Models Models 105522 STORING, TRANSPORTING, OR SHIPPING... -
Page 6: Preventative Maintenance Schedule
PREVENTATIVE MAINTENANCE SCHEDULE TROUBLESHOOTING PREVENTATIVE MAINTENANCE SCHEDULE Item How Often Fuel tank Flush every 150-200 hours of operation or as needed Air output and lint filters Replace every 500 hours of operation or once a year Air intake filter Wash and dry with soap and water every 500 hours of operation or as needed Fuel filter Clean twice a heating season or as needed... - Page 7 TROUBLESHOOTING Continued FAULT CONDITION Motor starts and runs but heater does not ignite (ON/OFF switch light remains on) Heater ignites but ignition control assembly shuts heater off after a short period of time (ON/OFF switch light remains on) ON/OFF switch light does not come on when switch is turned to the ON(|) position and heater does not start ON/OFF switch light comes on when switch...
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Page 8: Service Procedures
Upper Shell Figure 9 - Fuel Filter Removal, BY35CEH and BY70CEH Models Fuel Filter, Bushing, and Lower Fuel Line Guard Side Cover Figure 10 - Fuel Filter Removal, BY100CEH and BY150CEH Models Fuel Line Side Cover Upper Fuel Line 105522... - Page 9 SERVICE PROCEDURES Continued IGNITOR Remove upper shell and fan guard (see page 8). Remove fan (see page 13). Remove 4 side cover screws with a 5/16" nut driver. Remove side cover (see Figure 9 or 10, page 8). Disconnect ignitor wires (black) from ignition control assem- bly (see Figure 11).
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Page 10: Pump Pressure Adjustment
Air Output Filter Fan Guard Figure 13 - Air Output, Air Intake, and Lint Filters, BY35CEH and BY70CEH Models Lint Filter Figure 14 - Air Output, Air Intake, and Lint Filters, BY100CEH and BY150CEH Models Pressure Gauge Plug Plastic Cap... - Page 11 Nozzle Adapter Bracket Air Line Hose Photocell Bracket Figure 18 - Removing Air and Fuel Line Hoses (BY100CEH Model Only) 105522 9. Replace nozzle into nozzle adapter until nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench 4.5 to 5.1 N-m (40 to 45 in-lbs).
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Page 12: Pump Rotor
Figure 17, page 11. Note: Hoses are not to be touching photocell bracket. For BY100CEH model heater, route air and fuel lines approxi- mately as shown in Figure 18, page 11. Note : Hoses are not to be touching photocell bracket. - Page 13 SERVICE PROCEDURES Continued 13. Perform steps 1 through 6, page 12. 14. Place fine grade sandpaper (600 grit) on flat surface. Sand ro- tor lightly in “figure 8” motion four times (see Figure 26). 15. Reinstall insert and rotor. 16. Perform steps 10 through 12, page 12. Gap Adjusting Screw Blade...
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Page 14: Wiring Diagram
SERVICE PROCEDURES WIRING DIAGRAM SERVICE PROCEDURES Continued Installing the New Assembly CAUTION: Ignition control assembly contains electrostatic components. Handle the assembly by the edges of the printed circuit board. Do not touch any of the quick connect terminals or electronic components. -
Page 15: Specifications
SPECIFICATIONS Output Rating (Btu/Hr\kw) 35,000 (10) 70,000 (20) 100,000 (30) 150,000 (44) Fuel Use Only Kerosene or No. 1 Fuel Oil Fuel Tank Capacity (U.S. Gal./Liters) 3.0/11.4 Fuel Consumption (Gal. Per Hr./Liters Per Hr.) .28/1.1 Electric Requirements 240 V/50 Hz (Same All Models) Amperage (Normal Run) Hot Air Output (CFM/CMM) 140/4... -
Page 16: Illustrated Parts Breakdown
ILLUSTRATED PARTS BREAKDOWN BY35CEH Model ILLUSTRATED PARTS BREAKDOWN BY35CEH MODEL 12-1 12-2 12-3 12-18 12-17 12-16 12-15 Motor and Pump Assembly 12-4 12-5 12-6 12-7 12-8 12-9 12-14 12-12 12-11 12-13 12-10 12-19 105522... - Page 17 PARTS LIST BY35CEH MODEL PART NUMBER DESCRIPTION M51104-01 Handle 098511-256 Upper Shell M11084-29 Screw, #10-16 x 3/4" 102432-01 Screw/Lockwasher, 1/2" 098512-63 Combustion Chamber M10908-2 Screw, #6-32 x 3/8" 103154-03 Photocell Bracket M16656-24 Photocell Assembly Burner Strap Assembly HA3006 Nozzle Assembly 102548-05 Ignitor Kit 104056-01...
- Page 18 ILLUSTRATED PARTS BREAKDOWN BY70CEH Model ILLUSTRATED PARTS BREAKDOWN BY70CEH MODEL 12-1 12-2 12-3 12-18 12-17 12-16 12-15 Motor and Pump Assembly 12-4 12-5 12-6 12-7 12-8 12-9 12-14 12-12 12-11 12-13 12-10 12-19 105522...
- Page 19 PARTS LIST BY70CEH MODEL PART NUMBER DESCRIPTION M51104-01 Handle 098511-256 Upper Shell M11084-29 Screw, #10-16 x 3/4" 102432-01 Screw/Lockwasher, 1/2" 098512-64 Combustion Chamber M10908-2 Screw, #6-32 x 3/8" 103154-03 Photocell Bracket M16656-24 Photocell Assembly Burner Strap Assembly HA3026 Nozzle Assembly 102548-05 Ignitor Kit 104056-01...
- Page 20 ILLUSTRATED PARTS BREAKDOWN BY100CEH Model ILLUSTRATED PARTS BREAKDOWN BY100CEH MODEL 10-1 10-2 10-3 10-4 10-17 10-16 10-15 10-13 Motor and Pump Assembly 10-5 10-6 10-7 10-8 10-9 10-14 10-13 10-12 10-10 10-11 105522...
- Page 21 This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the PARTS LIST correct model and serial numbers (from the model plate), then the part number and description of the desired part. BY100CEH MODEL PART NUMBER DESCRIPTION...
- Page 22 ILLUSTRATED PARTS BREAKDOWN BY150CEH Model ILLUSTRATED PARTS BREAKDOWN BY150CEH MODEL 10-1 10-2 10-3 10-5 10-4 10-6 10-17 10-7 10-8 10-16 10-15 10-9 10-18 10-14 10-10 10-13 10-11 Motor and Pump Assembly 10-12 105522...
- Page 23 This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the PARTS LIST correct model and serial numbers (from the model plate), then the part number and description of the desired part. BY150CEH MODEL PART NUMBER DESCRIPTION...
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Page 24: Wheels And Handles
WHEELS AND HANDLES BY100CEH AND BY150CEH MODELS WHEELS AND HANDLES BY100CEH AND BY150CEH MODELS KEY PART NO. NUMBER HA2203 HA2204 M12345-33 M12342-3 M12831-3 NTC-3C 107426-01 M28526 M51015-01 M16801-2 PART BY100CEH DESCRIPTION QTY. Handles Handles — Screw, #10-24 x 1 "... -
Page 25: Ec Conformity Declaration
EC CONFORMITY DECLARATION Model Numbers: BY35CEH, BY70CEH, BY100CEH, BY150CEH It is declared that these models conform to the Machinery Directive 98/37/EC, including 91/368/EEC and the Low Voltage Directive 73/23/EEC. It is further declared that these models conform to the EMC Directive 89/336/EEC, amended by 92/31/EEC and including EN50081-1 and EN50082-1. -
Page 26: Warranty And Repair Service
WARRANTY AND REPAIR SERVICE EQUIPMENT - LIMITED 1 YEAR WARRANTY SGB YOUNGMAN warrants new Products sold by it to be free from defects in material or workmanship for a period of one year after date of delivery to the first user and subject to the following conditions: SGB YOUNGMAN’s obligation and liability under this War- ranty is expressly limited to repairing or replacing at SGB...