4.
Tighten the chain adjuster lock nut to 84 in. lbs. (9.4 Nm)
and re-verify the chain tension is at specification.
5.
Tighten the four (4) bearing housing bolts to 43 lbs.
(60 Nm) and reinstall the rear cover.
Sprocket Inspection
Inspect the front and rear sprockets for worn, broken or bent
teeth.
To check for wear, pull upward on the chain at the top of the rear
sprocket. Replace sprocket if chain movement exceeds 1/4"
(.6 cm)
Rear Sprocket
ELECTRICAL AND IGNITION SYSTEM
Battery Maintenance Service Notes
WARNING
Battery electrolyte is poisonous. It contains
sulfuric acid. Serious burns can result from
contact with skin, eyes or clothing. Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk.
Follow with milk of magnesia, beaten egg, or
vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes, etc. away. Ventilate
when charging or using in an enclosed space.
Always shield eyes when
working near batteries.
KEEP OUT OF REACH OF CHILDREN.
CAUTION
Always wear safety glasses, rubber protective
gloves and appropriate clothing when
working with batteries.
IMPORTANT: DO NOT activate Youth ATV batteries
unless they will be put into service within 30 days of
activation.
Youth ATVs have a Low Maintenance style battery. Do not
remove the battery cap strip to check acid level or add water
once the battery have been activated. Perform the proper battery
tests and charge or replace the battery as required.
New batteries must be fully charged before use or battery life
will be significantly reduced (10-30% of the battery's full
potential).
NOTE: DO NOT use a constant high-amperage
battery charger to charge this style of battery. Use a
low-amperage charger capable of charging voltage
that is 1/10 of the battery amp-hour rating.
MAINTENANCE
2.21
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